I took a leather sewing class to learn how to make the Morris chair cushions. -----The seat cushion and the ottoman cushion require web frames. Here I am milling the half-lap frame components for the web frames. -----Web frame assemblies are glued together. The seat frame should be sized 1/4” smaller in all directions than the opening in your chair, to allow room for the leather and two layers of batting.-----Corner blocks are added to the large seat cushion for additional strength. ...
Our Stickley dining room set.
I’m not sure I will be able to finish by the May 31 deadline – but I’m plugging along. I wanted to combine the project with gifts for two different weddings this summer. I opted to make them from Black Walnut, with a “Rodel” kind of look. I think Walnut is regal on it’s own, so I tried several methods to add the detail shown in the original design and ended up going with inlay of the same wood. I think it adds a complementary, but still subtle detail. I book matc...
I happened across this Craftsman lathe, the previous owner hated it and wanted $50 for it so I took it home. It came with a 2×4 stand, 1/3HP motor, 2 faceplates, a spur drive and cup center. First thing I did was disassemble, clean, and reassemble everything. Some things had been put together wrong; the drive pulley was in the wrong place so the indexing pin wouldn’t engage and the tailstock handwheel would move in and out instead of the ram. The bearings seemed fine out of the...
A few years ago I saw one of these planers listed as for sale and knew that I wanted one. From the first time I saw one, I knew I was going to get one. For the next several months I looked for the one for me at the price I wanted to pay. I saw several, but you would have thought these things are gold plated. This past week I had one fall into my lap for $40.00. It was a bit “aged” and needed some work, but it cleaned up nicely. With the purchase of this tool, I thi...
Okay, at this point, legs are glued up, rails, stretchers are cut along with all the mortices and tenons. I decided to make two chairs and ottomans to completion and then come back to the other two. The next step is to cut the stiles and tenon their ends. I planned for 3/8” tenons and cut them at a horizontal router, (although a good backer board and dado setup works as well). The glue up of each side – the tenons fit tight, so I bevel the ends even before I dry f...
I got some shots of the gruesome outcome inside the machine. The replacement bearing has been ordered through Sears Parts Direct and should be here in a week or two. Meanwhile, the carnage… Here are some closeups of the broken bearing from the side where it opened up: Note the broken cage and missing balls. No idea where they went: The shaft was pitted beneath the bearing. At first I thought it was damage, and it may be, but I’m leaning a bit toward it being a...
I wanted to recreate this Jeff Jewitt finish from Fine Woodworking #157, however the article didn’t list which formula was used. I consulted with Jeff, and it was Transtint Brown Mohogany dye, followed by McCloskeys Walnut stain. McClosky no longer makes stain, but sold to Valspar / Cabot. ---So I set out to make a sample board to achieve the rich, dark color I was after. ---The top colors are stain only, the middle colors are dye first then stain, and the bottom color is dye only. ...
I’m feeling a bit overwhelmed looking at all of the possible/plausible/necessary upgrades that I need/want to do to my table saw (and other tools but this one takes precedence). So I thought well… I should probably put them in some kind of order – not necessarily in any order – maybe somewhat necessity? As a newb, I just want to make sure my equipment is running as well and as safely as it possibly can. It’s already in great condition for it’s age and I...
The Dining chairs are coming along nicely now, with corner braces in place, and a mock up seat cushion.We found some nice genuine leather today, that is the same color as the mock up.
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