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Woodworking blog entries tagged with 'copper'

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Building a Traditional Wooden Boat #12: Lining Off - Second Attempt

10 days ago by MattD | 3 comments »

I finished lining off the planks today. Lining off is the process with which you project the final plank layout onto the hull. My first attempt at this didn’t go so well. Thanks to some suggestions from some fellow lumberjocks, I took the time to learn more about the process and I’m much happier with the results. The book, Building Small Boats by Greg Rossel, as recommended by DaveR, is an exceptional resource and I basically used the process in the lining off chapter. Results ...

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Building a Traditional Wooden Boat #9: Attaching Transom, Finding Planking Lumber and Copper Rivets

58 days ago by MattD | 13 comments »

It’s been a busy month for other things, but I’ve made some good progress on the boat. I’ve also managed to find some great planking lumber, with a great story behind it, which I’ll write about a bit below. But first, update on the transom which now completes the stern. The transom is attached to sternpost with 5 countersunk #10 bronze screws which are covered with matching cherry plugs. Later on, I’ll epoxy in and cut the plugs off flush. And a ...

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View newTim's profile

Arched Bed #1: Design Sketchup

68 days ago by newTim | 3 comments »

Hello jocks and jockettes… it has been awhile since my last project, still I’ve been keeping busy. This is the first entry in a new series on the Arched Bed. If you’ve seen the copper patina gates you know where I got the idea, or as my brother said, “you’re turning your gate into a bed.” The backstory is I had built a bed a couple years ago but since that time we got a Sleep Number bed. Well the new mattresses are each 10” tall so the old b...

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Arched Bed #7: The Most Critical Cut

60 days ago by newTim | 3 comments »

This is one of the many reasons why I love woodworking. It is figuring out how to get accurate results and moving up the learning curve. And speaking of curves, isn’t that the point of this series? Now that the three arches have been fabricated it is time to begin making some exact cuts and building the sub-assemblies. On this project I’m contrsturcting from the inside out starting with the inner frame of the headboard. Once again I’ve found Sketchup to be an invaluable...

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Copper Patina Garden Gate #1: In for a penny, in for a ton

178 days ago by newTim | 7 comments »

Ever since I saw David Marks’ Japanese Garden gate I was intrigued. I think it is the idea of working with wood, metal, chemicals, heat, and a creative process that caught my attention. It also helps to end up with something functional that is, hopefully, attractive to boot. So far my research has included re-reading David Marks DIY project page on this and his other patina projects, viewing Ron Young’s patina DVDs, looking at the Art Chemicals webpage, and searching the ...

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View Mark A. DeCou's profile

Making Your Own Hardware, a Hammered Copper Finger Pull for the Tilt Front Laptop Computer Desk

775 days ago by Mark A. DeCou | 23 comments »

Over the past few years, I have had the chance to build my own door handles out of copper for several commissioned art-furniture pieces. This is something I enjoy doing, and it gives my work another niche to offer. I would not say that I am a coppersmith, as there is a lot that I don’t know about the process. I am almost completely self-taught, so there is bound to be a lot I haven’t learned yet. I bought two old reprinted books on the subject of coppersmithing, and I think ...

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View MattD's profile

Building a Traditional Wooden Boat #11: Stem to Keel and Lining Off

38 days ago by MattD | 13 comments »

Just a few more steps left before I can start putting the planking on the sides. Cutting in the Rabbet Between Stem and Keel The next crucial step is cutting in the rabbet between the Stem and Keel. This was done entirely by hand with a few sharp chisels. I used a small piece of wood (3”x1”x3/8”) as a template, representing the plank, to ensure a smooth transition as I cut away the rabbet. Here is the before picture: And the after picture. This was done on both ...

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Building a Traditional Wooden Boat #10: Cutting Stem and Keel Rabbet

57 days ago by MattD | 3 comments »

This next part is cutting the rabbet into the Keel and Stem. The rabbet is a groove for planking to butt into. The rabbet must be accurately cut in order to form a tight seal. The rabbet for sunshine runs down both sides of the stem as shown and continues along the keel to the stern. Keel Rabbet Cutting the Rabbet in the Keel was relatively easy since I had already beveled the keelson from the lofted lines in the Stem and Knee - Part 2 section. To me, it seemed practical to try ...

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View newTim's profile

Copper Patina Garden Gate #9: Pre-Finish

163 days ago by newTim | 0 comments »

Nothing real exciting at this point. Just wanted to have a complete blog on this project. I used the Turnlock System and Circle Jig by Milescraft to cut the arch in the panel. I noticed a nice review was posted by Teenagewoodworker on this jig and plan to my experience and thoughts when I get a chance. The bent laminations fit nicely and the whole thing easily went together, which is a pleasant change from my normal routine. I installed one side of the stays and left the othe...

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Copper Patina Garden Gate #7: Pop the Copper

169 days ago by newTim | 6 comments »

Here’s my first attempt at the hot patina process. All but one of the chemicals arrived from ArtChemicals, the Cupric Nitrate being on back order. I decided I couldn’t wait and pressed on anyway. I printed labels so I could keep better track of the chemical blends and colors each was supposed to produce. I learned two things right away. The first is this is a complicated process. The second is you really can’t mess it up. I used the method demonstrated by David Marks ...

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