21 days ago
by MattD |
13 comments »
Just a few more steps left before I can start putting the planking on the sides.
Cutting in the Rabbet Between Stem and Keel
The next crucial step is cutting in the rabbet between the Stem and Keel. This was done entirely by hand with a few sharp chisels. I used a small piece of wood (3”x1”x3/8”) as a template, representing the plank, to ensure a smooth transition as I cut away the rabbet. Here is the before picture:
And the after picture. This was done on both ...
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40 days ago
by MattD |
3 comments »
This next part is cutting the rabbet into the Keel and Stem. The rabbet is a groove for planking to butt into. The rabbet must be accurately cut in order to form a tight seal. The rabbet for sunshine runs down both sides of the stem as shown and continues along the keel to the stern.
Keel Rabbet
Cutting the Rabbet in the Keel was relatively easy since I had already beveled the keelson from the lofted lines in the Stem and Knee - Part 2 section.
To me, it seemed practical to try ...
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41 days ago
by MattD |
13 comments »
It’s been a busy month for other things, but I’ve made some good progress on the boat. I’ve also managed to find some great planking lumber, with a great story behind it, which I’ll write about a bit below.
But first, update on the transom which now completes the stern.
The transom is attached to sternpost with 5 countersunk #10 bronze screws which are covered with matching cherry plugs. Later on, I’ll epoxy in and cut the plugs off flush.
And a ...
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42 days ago
by newTim |
3 comments »
This is one of the many reasons why I love woodworking. It is figuring out how to get accurate results and moving up the learning curve. And speaking of curves, isn’t that the point of this series? Now that the three arches have been fabricated it is time to begin making some exact cuts and building the sub-assemblies. On this project I’m contrsturcting from the inside out starting with the inner frame of the headboard. Once again I’ve found Sketchup to be an invaluable...
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51 days ago
by newTim |
3 comments »
Hello jocks and jockettes… it has been awhile since my last project, still I’ve been keeping busy. This is the first entry in a new series on the Arched Bed. If you’ve seen the copper patina gates you know where I got the idea, or as my brother said, “you’re turning your gate into a bed.”
The backstory is I had built a bed a couple years ago but since that time we got a Sleep Number bed. Well the new mattresses are each 10” tall so the old b...
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63 days ago
by Rob Drown |
4 comments »
I am making 9 bench dogs out of 3/4 brass rod and 3/8 copper flat bar. Cut the rod to 3” pieces and the copper to 1 1/2 by 1 3/4 rectangles. Drill a 3/4 hole in the copper. mate and silver solder. then find an appropriate size tygon tube. Cut into 7/16 long rings, heat and slip over the copper. Then I’ll be done with another step. 9 very sturdy bench dogs for $60. not bad. Thanks Gary for this COOL idea.
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126 days ago
by newTim |
1 comment »
One of the main challenges of cutting an arch is figuring out the dimensions and glue angle of straight boards from which an arch can be cut. Fortunately, this time around I’m using Sketchup. As you can see in the picture it is pretty easy to figure these out, although I’m still searching for a formula to calculate the dimensions. The vertical angle is 15 degrees. I drew a line intersecting the bottom of the middle of the arch with the bottom of the right side. I then made a ...
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145 days ago
by newTim |
1 comment »
First… after seeing Trifern’s secrets on dyeing I wonder how a door would look? Guess I’ll have to give it a try. Anyway, here’s the gate with several coats of outdoor oil over some redwood stain. The colors in the photo are pretty accurate. The top picture gives a good comparison of the treated and untreated copper panel.
Once the gate is hung I will post a final blog on this series with photos and some specifications and tips I learned on this project. An...
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146 days ago
by newTim |
0 comments »
Nothing real exciting at this point. Just wanted to have a complete blog on this project. I used the Turnlock System and Circle Jig by Milescraft to cut the arch in the panel. I noticed a nice review was posted by Teenagewoodworker on this jig and plan to my experience and thoughts when I get a chance.
The bent laminations fit nicely and the whole thing easily went together, which is a pleasant change from my normal routine.
I installed one side of the stays and left the othe...
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149 days ago
by newTim |
0 comments »
There are a number of ways to hold the panel in place. You could cut a rabbet on the inside edge, or you could cut a groove on the inside of the stiles and rails like a cabinet door panel. I chose to stick with the method David Marks used, panel stays. Yet once again, there is an arch to deal with. This time I thought I would just use the top rail as a bending template for a bent lamination to ensure a good fit. The plan was to resaw thin strips 2” wide and just long enough to fit ...
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