Started the glue-up yesterday, finished it today. Yesterday: I started by checking the fit for all the pieces. First up, the panels. And they don’t fit, which was expected. The groove has round ends while the panel is square: A few ways to fix this, but I picked up the mortise chisel and mallet to square off the ends of the grooves. The panels fit now The panel was a pretty tight fit, but I can address that later. Glued tenons into the first rail And then the rail into...
So I used 2×1 poplar to frame out where I will house the router.. I will be using 3/4 MDF .. That’s next I will need to custom cut the MDF to fit and I’m just praying that I put the frame pieces in the right place so support the MDF and that it also looks symmetrical as Dara’s where the drawers will be going on the sides!
I have been waiting for parts to actually do the hanging, but over the last couple weeks, I got the frame ready and had time to get the video update put together. Check it out:
Beginning of this year my wife asked if I would build her a cabinet for her china and dish collection. I think she was channeling Martha Stewart as she has several sets of 16 place settings (i.e., needed to build a super-sized china cabinet). The original objective was to have flush mounted doors with push open doors. Below is the carcass building sequence. The project uses 3/4 birch plywood and 1×4 boards with adjustable feet for the base. I used my assembly table to cut and as...
Here is a video of how I made the Diamond Edition holdfast. Still some things to work out, but looks good enough to make an actual one to sell.
Well, late last night, went out and bought two packs of sandpaper, 60 grit & 100 grit. Gave the pine a good sanding all the way around, with both grits in a Palm sander. Dusted the now smooth mess off. Gave both faces of the door a good thick coat of Kilz Exterior Primer, and let it set overnight. Somehow, I managed to get paint on 9 out of 10 fingers, AND the door, and not one other thing in the entire shop! SKILL! Ok, this morning, brought the door up out of the Dungeon...
I’ve been tired of seeing the traditional holdfast design. Seems as if they are all the same. I decided to change it up a bit and also try out a new technique. I would like opinions ax well. These are just a prototype. On a finished set the shaft will be rounded and the duckbill will be shorter. This is from 1” stock so it was harder to egg a nice twist. I believe 3/4” stock would look nicer and I could show the diamonds better. Do you all think there would be an interes...
FINALLY! First, needed some rebates for the screen’s frame to sit in. Don’t have a wide enough bit for the router, BUT, I do happen to have a couple planes that seem to work nicely This one is a Traditional Chinese Edge Plane I build awhile ago. Set the fence for 1/2” and push it along until it is almost all the way down to …3/16” deep. Then go over it with an Iron plane, since it does have a depth stop Hmmm, Noodles, anyone? Ok, rebates all lo...
Time to work on the other rail. Cleared the bench of the other items, they found a home on the panel blanks for now. Someone asked about the use of Visegrip Finger clamps Well, they work very nicely for the mortise jig I have. Anyway, a little better layout this time around. Last time, the mortises were too close to the ends. NORMALLY, one would leave a “horn” on each end, then saw off the excess when things were done. OOPS, well, I decided to move the mortise IN a ...
Well, after much cussing and fighting, got all the rails fitted to their mortises. This being the last on this side of the door. Wound up making it an open ended affair. The lock rail took the longest, and I think I traced it’s ancestry back about ten generations… Ok, when I go to assemble the door for the final time, I will install a few wedges into each tenon, then pin the joint with a couple of dowel pins. Managed to measure for the center stile, and get the measu...
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