I’m letting the wood acclimate to the garage a bit and focus on other tasks around the house before we head to my wife’s class reunion. But, I did manage to make a nifty little cross-cut jig for my circular saw to prepare for trimming the 2×4s to length for when I build the top. For details and pictures, please click here. Can’t wait to get started on the top!
And the brainstorming continues: After much thought, the necessary thickness to recess the t-track would make the jig too thick to allow for use with the router, there simply would not be enough depth left to work with. Why build just a sawboard? On to version 2.0: This sawboard would double as a routerboard on the left side. Base made up of 2 lengths of 3/16” hardboard glued together. Guide on top would be 1”x2” aluminum rect. tube with a groove cut out for 4 feet,...
Well the sawboard is a pretty simple jig, but man is it invaluable! The other day I needed to rip long taper cuts on a 2×6 and it was just the tool. I have been thinking about incorporating some holding clamps to the base to make it quicker to set up and use. This is what I came up with as my first run at design. I am thinking this would be ideal for breaking down plywood. The overall length is longer than 8’ so the design is two ply to allow for overlap. One side has a piece of ...
I’m making progress, slowly but surely, on the twin storage beds. To help cut some of the plywood parts to size, I took the time to make a couple of jigs, using some great ideas I’ve seen here on LJ. The first is the cutoff sled for table saw. I had one previously, but I was never happy with it’s accuracy, and I had to fiddle with the brass screws in the side of the runner to keep the fit adjusted to the miter track. So I started over, beginning with a piece of 3/4...
So my last package for the day just showed up. There should be a few more over the coming days but for now lets talk about my new circular saw. As I said in the last episode I need to retool my shop for making cabinets. Since I cannot fit a large table or panel saw in my shop I will have to cut my sheet goods with a circular saw. I am replacing a very old Black and Decker that looks like hell and cuts even worse. I believe I have more chance of cutting a perfect circle than a straight ...
Bottom MoldingI cut a long piece of the African mahogany 3” wide. I original use ¾” but didn’t like the way it looked so I planed it down to 5/8”. I ran it through my router table using a Freud Roman Ogee router bit # 38362. I first cut the front piece. I used the same angles that I used on the main case. After cutting the side angles, the pieces didn’t fit based on the angles I cut them. When I glued the sides of the main case together the angles came out different from wha...
Even though I have a decent size garage/shop, all tools need to be tucked away neatly since the space is used for metal working, photography, working on cars and of course parking. So space hogging fixed tools are avoided whenever possible. The idea for this router table is to take an inexpensive foldable table and replace the top with a thick, straight and strong MDF top for routing. I will then be able to collapse the table and stow it next to a wall taking little space. The original top...
In planning to glue to corners I cut some angle blocks to assist in holding the clamps in place. I also used a special clamp for angles that I highly recommend if you have to glue up unusual corners or large miter corners. I then tried to figure out how to cut the bottom and shelf. I decided to use my circular saw. Before having a table saw, I used a circular saw to cut the wood so I have a good blade for plywood. I also own a forrest blade but I didn’t use it for this, d...
I am going to make a few craft items and I need to crosscut some cedar 1×12x10’ lumber – I need a place to do it. Using my workbench and a roller stand seems like a good way to go, but I need a way to elevate the lumber so the bench top stays in tack. I could use the Rockler cookies, but I think I would rather build something myself and use some of those leftover parts I have laying around (you know, the ones that are just too good to throw out). ———...
In my seemingly never ending quest for shop organization, not to mention skill building, I am well underway with the construction of my clamshell cabinet. The design is the one in the Wood Magazine Best Home Workshop Ideas special interest publication (2009 issue, same thing as 2011 issue). At this time, all of the plywood pieces are cut to size, and I must say that I am a HUGE fan of stop blocks now. My recent move of my miter saw to the strong tie workbench, has permitted me to clamp sto...
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