Again I had different routes that I could have taken on the glue to use. I decided to go with regular yellow glue. It is more forgiving. If I would have laid the face down in one piece instead of an inlay, I may have used contact cement. Since the whales were fairly small I felt the yellow glue would work fine. I needed even and constent pressure on the entire piece. What I did was laid it down in this order. 2×4’s, substrate, glue, whale, wax paper, foam pad, plywood, 2...
Unlike my normal boat bed, this one will not be painted. It will be built in oak. Using oak on most of the project is, for the most part, straight forward. Not much different the using the maple and MDF on the painted version, until we come to the Bow of the Boat (AKA the toy box). Since we have a curved bow, a veneer must be used over the bending plywood. In prepping, I make sure all my staples are driven. I also fill all staple holes and imperfections with Bondo. This will keep tho...
I have the design, cut the veneer pieces and now it is time to put it on the face. I tossed around ideas on how I’d put it on the face. My first idea was to order a large sheet of maple veneer (background wood). Cut the whale into the it like I did the rest and then glue it all onto a substrate panel. What I ended up doing was using 3/4” maple plywood as the substrate and cut in the design. First I outlined the whale. I then went around the border with a chisel. This allo...
What’s happening in the shop for June 1, 2010. Final Assembly on Morris’ Accent wall unit. Building a bookcase for Mathis. Starting on a murphy bed for Ferrell For missed video and building pictures see my Current Projects link at wwbeds.com or poggyskids.com. Watch us live:
One of the things that I enjoy doing is giving my customer and friends a peek into my shop. I have a system that I’ve built up over the years. This system involves a few cameras mounted around the shop. Lately I’ve experienced a little bit of quality problems. I thought it may be just the camera getting, but come to find out it was old wiring (must be something to do about the change in temperature in the shop). I’ve got that resolved and now back up to 4 cameras (3 s...
On Way Back Wednesday, I’m not going too far. In my span here it is. It is our Spanish Rose Four Poster. I built my first one about 10 years ago. At one time it was one of our biggest sellers. It was really our first production standard bed. Production as in I standardized the cut list and design to make it easier, quicker to build, and cheaper for the customer. It was a solid pine bed, built mostly form 2×10’s. The iron was a rose pattern made from cast iron. I really loved how I fin...
I think I’m turning into a ship builder. I have built four “boat beds” over the last several months and working on an order for three of them now. More info on how to watch us build them below.Standard add portholes in April Changed headboard in June Pirate in June Pirate in July Now I’m building three for a customer. I have the parts cut out and will be building on them today. Watch the progress: For more building pictures see my Current Projects l...
Some associate veneers as being low quality and if you truly want quality go all solid. Really the opposite could be true. Veneers got a bad rap around the 60’s when cheap furniture was introduced into the market. There was delaminating, which is the lifting of the veneer, because of a bad process and gules. What is veneer? Veneer is a thinly sliced piece of wood glued onto a substrate or a another, usually manufactured, wood like MDF or plywood. With today’s technology these slices ca...
ALL ABOARD! Starting to build one of my train bed. This is what it will look like when I am finished. It will, of course, have a few customized changes requested by the customer, but overall will follow this pattern. I will blog about the steps in this series, but if you’d like to look forward I do post the pictures first on the Current Projects Page of my site. I’m usually a little slow on the write-up.
French Fry Friday is when I put a focus on those smaller accessories. This week I’m turning my attention to some small legs that I added to a recent murphy bed. I’ll write about the bed at a later day seeing that I’m about a month behind on posting projects, but I wanted to show off it’s legs. This project was one that was going to a bed and breakfast. They planned on using the bed in the down position and keeping it that way until the space was needed for an event. The then would rais...
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