This project is a fine example of the 80/20 concept. it takes 20% of the project time to complete 80% of it, and then, 80% of the project time to finish the last 20% of the project. As it gets to the details, things take longer to think through, plan out, cut…mill…glue… and finesse. this time it’s the leg vise Chop, and although not completely finished (still need to trim, round off, and apply BLO), it’s construction is done. I was originally planning to us...
Well it was a longtime coming but I have finished the bench. I’ve been having an issue getting the main face vise to operate smoothly. It worked just fine when I had it mocked up, but once I added the final chop it was grabbing and binding. It took some trouble shooting to find the problem, but in the end the problem was me trusting that power tools can do an accurate finish job. More on that later. First I thought the problem was that the new chop was bigger and heavier. I thought th...
First of all I just want to say that I love the term “sliding deadman”. I think it’s hilarious! As a forensics investigator for the Edmonton Police Service (a city nearing a million in population) I have seen my fair share of dead men, literally. But I have never seen one sliding! Not even in the cold, snowy, icy winters that we have. But I’ll bet that if I do, I will probably bust a gut laughing while thinking about the work holding device on my bench instead of whate...
For the glory shots of the completed leg vise, please click here. Today, I finally can scratch off this component of the bench at last! I came out to shop more confused than ever on how to proceed after ending the session yesterday in frustration. So I turned on the radio and put everything together and watched carefully how the threaded rod affected the garter and tried to catch it. It occurred to me I should try and either (a) make the half threads surrounding the garter grove mor...
For the image heavy version of this post, please click here. At last, the day arrived when I could put it all together and complete the leg vise. Or so I thought. This post is actually a combination of a couple days work because I just couldn’t bring myself to post nothing but failure after failure until it was done. With some helpful tips from Sylvain over at the Lumberjocks site, I was able to (almost) complete the task of getting that garter (that I thought was an unmitigated...
When designing the shop I tried to anticipate the type of work we would be doing. Looking back, I wasn’t even close. However, in spite of that, the work flow is very much the same for many woodworking projects. Our shop is laid out considering that work flow. Our entrance door is where we unload both sheet goods and solid lumber. We stack the lumber on stickers, prior to use, and the plywood is placed on a drywall cart. We place lumber on the chop saw station, which ...
The leg vise chop’s wood is beech (I just have one big thick beech board and so I use it when I need some hardwood). .First some rough cuts: .Then cleaning up: (you can see here template I used to mark curves of the chop) (and this is my cleanup kit) .Ready for parallel guide mortise: .Parallel guide mortise: first saw cut then cleaning with the chisel (and a block of wood as a guide). .Dry fit: .Drawboring: .Closeups of drawboring results:...
Had about 3 hours in the shop Saturday to shape the chop. The basic shaping is done, just need to fair out a couple sections, sand and finish. Started out by drawing some curves. It may not be obvious, but there are two curves on each side. You’ll see why shortly…. I laid out the inner curve on a piece of scrap MDF, which I’ll be using as a template. Cut that out on the bandsaw Try to do this in one smooth motion. Once it was cut out, I sand the bandsaw mar...
In this segment I assemble the right and left legs. I go over the half-blind dovetail and also the bridal joint. Thanks for checking it out!
For the version with pictures, please click here. I didn’t have much spare time today but what I did have I used to take care of the next couple steps in the leg vise drama. First I removed the threaded rod and hacked off about 6-8” worth from the end. The rod was just about 2” too long to allow the chop to fully close. Then I figured out how to mount a handle. It occurred to me while I was trying to remove the rod from the bench from the test fit. If I could car...
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