Well it was a longtime coming but I have finished the bench. I’ve been having an issue getting the main face vise to operate smoothly. It worked just fine when I had it mocked up, but once I added the final chop it was grabbing and binding. It took some trouble shooting to find the problem, but in the end the problem was me trusting that power tools can do an accurate finish job. More on that later. First I thought the problem was that the new chop was bigger and heavier. I thought th...
When designing the shop I tried to anticipate the type of work we would be doing. Looking back, I wasn’t even close. However, in spite of that, the work flow is very much the same for many woodworking projects. Our shop is laid out considering that work flow. Our entrance door is where we unload both sheet goods and solid lumber. We stack the lumber on stickers, prior to use, and the plywood is placed on a drywall cart. We place lumber on the chop saw station, which ...
This project is a fine example of the 80/20 concept. it takes 20% of the project time to complete 80% of it, and then, 80% of the project time to finish the last 20% of the project. As it gets to the details, things take longer to think through, plan out, cut…mill…glue… and finesse. this time it’s the leg vise Chop, and although not completely finished (still need to trim, round off, and apply BLO), it’s construction is done. I was originally planning to us...
The leg vise chop’s wood is beech (I just have one big thick beech board and so I use it when I need some hardwood). .First some rough cuts: .Then cleaning up: (you can see here template I used to mark curves of the chop) (and this is my cleanup kit) .Ready for parallel guide mortise: .Parallel guide mortise: first saw cut then cleaning with the chisel (and a block of wood as a guide). .Dry fit: .Drawboring: .Closeups of drawboring results:...
First of all I just want to say that I love the term “sliding deadman”. I think it’s hilarious! As a forensics investigator for the Edmonton Police Service (a city nearing a million in population) I have seen my fair share of dead men, literally. But I have never seen one sliding! Not even in the cold, snowy, icy winters that we have. But I’ll bet that if I do, I will probably bust a gut laughing while thinking about the work holding device on my bench instead of whate...
Had about 3 hours in the shop Saturday to shape the chop. The basic shaping is done, just need to fair out a couple sections, sand and finish. Started out by drawing some curves. It may not be obvious, but there are two curves on each side. You’ll see why shortly…. I laid out the inner curve on a piece of scrap MDF, which I’ll be using as a template. Cut that out on the bandsaw Try to do this in one smooth motion. Once it was cut out, I sand the bandsaw mar...
Please click here to see the version with pictures. I made some good progress for the 20 minutes I had to work on the bench today. I used the utility knife to chamber the edges of the two locking nut/wood discs I fabricated, then polished off the wood with 220 grit sandpaper for a nice smooth finish that didn’t end up overly round. I also got out the 3/8” paddle bit and started to hog out the slot for the support guide at the bottom of the leg vise. I ran out of time to...
Okay, so if you follow this blog, you’ll know that last year I built a leg vice and attached it to the workbench I built over the summer. The chop on this vice was simply two pieces of 3/4” pine, about 6” wide, glued together and shaped (with some crude tools I had at the time and zero knowledge of what I was doing). Then I carved my initials and the year of it’s construction (2012) into it and made a nice little handle out of poplar. Well, it works. ThatR...
For the image heavy version of this post, please click here. At last, the day arrived when I could put it all together and complete the leg vise. Or so I thought. This post is actually a combination of a couple days work because I just couldn’t bring myself to post nothing but failure after failure until it was done. With some helpful tips from Sylvain over at the Lumberjocks site, I was able to (almost) complete the task of getting that garter (that I thought was an unmitigated...
To view the post with pictures, please click here. Had to start sometime I guess! I didn’t do a whole heck of a lot. More like prep work, I figure. First, I took my 1×6 plank of pine and cut two 36” lengths. The bench is just a hair over 36” tall so the vise will be just off the floor. Next, I drew out the design I wanted. Nothing too fancy, just a slight curve (I drew it without a compass or round object) and a few straight lines. I decided since I will b...
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