Quartersawn oak blanks are cut to 14” long and 1 5/8” thick. The upper crest rails are 3” wide and the lower rails are 2 ½” wide. I chose to construct the chair with floating tenons so that I could mill and cut all of the rails to the exact same length. A bench-top mortising machine is used to make the mortises for the upper and lower crest rails. The 3/8” chisel is set exactly parallel to the machine’s fence, then an auxiliary fence is installed and shimmed to the proper angle required. Sto...
Finally, the tail vise. Back in the design stages of the bench, I looked at all the various ways people hold wood. I knew at the time where this bench would end up for a good portion of its life so I made decisions based on that. I toyed with a couple of things, a tool trough (I think this is a good idea however only if you can walk all around your bench and not so deep, an inch would suffice), an end vise, the swing out arm vise (I am sure there is another name for this). In the end I settle...
Maybe “LOVE” is a strong word. But I’m really excited about the final version of the show, and I think most people will feel the same way. Forget about everything we experimented with before. This is all new. It’s been over a year in development, and And I’d like to think it is a pretty unique format! Here’s how it works… The show is designed to have the feel of a single camera “reality” type show. It is meant to be a glimpse into our workshop as if you were just stopping in...
This may very well end up as my new yardstick for time and effort invested versus quality of results. And it’s not a terribly good yardstick, either. As the title states, it’s my first attempt at hand cut dovetails. I did it with scrap pieces of red oak, over the course of two embarrassing hours. The gaps are pretty pronounced, despite having to hammer the hell out of both pieces to fit them together. Things I learned during this quintessential rite of passage for wo...
In case you missed it, here is Part 1 in this series. First thing I did was employ my new-to-me drill press to establish an inner curve for the vaulted feet. Placing the center brad of a Forstner bit ensures that an even radius is cut into both sides, which were held together with blue tape. Not an ideal clamping solution, but it’s adequate for this. Always use a backer board to avoid blowout! I had a bit of tearout around the mortise here, but the rack will obscure the flaw af...
I juste want to share with you Jocks my little hand tools collection. It was a gift from a old judge who got the tool box of his great grand father who use to build home in 1875 to 1905. He was from Quebec Canada and he participated in building the great resorts in Banff, Lakelouise and all those places in the Rockies. Most of the tools came from that tool box and some i got from friends and garage sale…...here’s the metal plane part a the my tools and one wooden plane. I will pos...
(Please note: I originally posted this earlier today as a forum topic, but then decided to put it in as a blog entry in order to keep all of my entries together. I have also added more information to this posting here.) A year ago Christmas, Santa promised my wife that he’d build built-in bookcases with doors, as well as an adjoining mantel. Well, Santa got busy over the course of that year landscaping most of the yard by laying brick pavers, constructing a couple of raised brick planter b...
I am laying out the legs now to accept the panels and railsThis is where the center stile will fit into the top and bottom rail.The tenons are only 1/4” and the panels will float in the rails and stiles. The strength that holds the sides together will be from the rails, the top and bottom shelf which will be 3/8” X 1 1/4” tenons pined from the legs.
I have lived in my house almost 9 years, the previous owner built the house and the shop. I have always wanted to change the man door on my shop that leads to my house. The old owner put a hollow door and a dead bolt as the only lock system. He also clad the outside of the door in scraps of sheet metal. I recently bought a prehung 6 panel steel entry door to replace the cheaper ugly old one. Being that my friend and I often install stereo equipment in customers cars at my shop I needed a more...
I was making replacement handles for my chisels. I tried the sockets and tang versions with good results. I got some old chisel handles that had leather washers at the other end. I was curious if I could make them too. I did the usual searches and had found great information. Since several LJ members is curious about the how they were cut, I have decided that I’ll post the process here. How the leather washers look really desn’t matter. It is an intermediate step of the chisel handle...
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