to make my routing work environment more enjoyable i added a few different dust collection systems to my router table. as well as showing the fence that i made for it. first I’ll start off with the fence. it has a 2” opening that goes up high about 3 1/2” to allow for higher bits. so the fence is about 6 inches high for maximum support. and about 2 inches longer than the router table on both sides for maximum work piece support on both the infeed and outfeed sides. so here i...
Finally, the tail vise. Back in the design stages of the bench, I looked at all the various ways people hold wood. I knew at the time where this bench would end up for a good portion of its life so I made decisions based on that. I toyed with a couple of things, a tool trough (I think this is a good idea however only if you can walk all around your bench and not so deep, an inch would suffice), an end vise, the swing out arm vise (I am sure there is another name for this). In the end I settle...
I’ll skip the boring parts, like the glue up of the legs and material choice. I will say that I had intended to build my own designed bench sometime last year. I was sold on a certain author’s idea of an awesome Roubo style bench. I got Paul Sellers’ Working Wood, book and dvd set at Christmas this year, and it completely changed my way of thinking. But you didn’t come here for ramblings, you want to see pictures…... There they are, pretty aren...
Well guys after 2 days I finished my first whirligig ” Man cutting wood with a Laguna Bandsaw. If you would like to be part of the Whirligig Wars Woodworking Contest. Visit A Simple Design of Ocala for more information or check out my blog entry “Whirligig Wars Project contest” here on Lumberjocks to watch the video.. Hosted by Steve Ramsey of woodworking for mere mortals and Myself with prizes from Laguna Tools, Woodworkers Guild of America, Rockler Woodworking, Steve R...
I set aside the me I decided to use some scraps of Ipé from the deck that was built a couple years ago to finally build that bench, to sit on top of said deck. Here is a sketchup snapshot of part of the design; And a few of work in progress. I cut the butt-swoop in the top of the ‘ribs’ on the bandsaw. I cut the dadoes in the rail to fit the seat supports w/a router, then drilled holes for walnut dowels.I tried use the best SS screws I had, but the 1st one snapped, and ...
OK, I lied. This installment isn’t about the building of the bench legs. I had a few more details to add to the bench top and didn’t think they would make for their own entry but now I think they can stand on their own, so here we go. The bench my wife picked out has a small steel plate attached to the top of the bench for hammering on and whatnot. I had already purchased her a 4”x4” steel block for this purpose so I decided to simply make a matching recess in the t...
Quartersawn oak blanks are cut to 14” long and 1 5/8” thick. The upper crest rails are 3” wide and the lower rails are 2 ½” wide. I chose to construct the chair with floating tenons so that I could mill and cut all of the rails to the exact same length. A bench-top mortising machine is used to make the mortises for the upper and lower crest rails. The 3/8” chisel is set exactly parallel to the machine’s fence, then an auxiliary fence is installed and shimmed to the proper angle required. Sto...
(Please note: I originally posted this earlier today as a forum topic, but then decided to put it in as a blog entry in order to keep all of my entries together. I have also added more information to this posting here.) A year ago Christmas, Santa promised my wife that he’d build built-in bookcases with doors, as well as an adjoining mantel. Well, Santa got busy over the course of that year landscaping most of the yard by laying brick pavers, constructing a couple of raised brick planter b...
I was checking out some picture frames that spunwood has on the site and ask to see some profiles. My request was granted so now it’s my turn. I went out to the shop and took these pictures. Hope that this helps those of us that don’t have molding cutters see another way to do it. This one is weathered cedar and a piece of redwood cut with a cove bit on the routertable and a piece of longleaf pine with a rabbet cut making the inside of the frame. Here I used ipe with sedona ...
My clamps was always just laying around my shop. They ended up every ware from may table saw to behind my lath. I searched the internet high and low and did not fins any good ideas that will fir my shop. Don’t get me wrong there is plenty of good clamp racks out there from swing door to the mobile versions. In needed something that would not take up a lot of floor space and yet have the ability to store my 8ft and 6ft clamps. I have a lot of pipe clams and a few Jet ones. I also have a lot of...
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