Let me start by saying that the first part of this blog although posted earlier today, was actually made about a year ago, I just posted it today as a preceding part to the one you’re reading now… tried not to double post and ‘push’ other’s from the blog front page, so I waited half a day between 2 posts, although both were made ready at the same time. to continue the story were I left off, what I found most difficult with setting up the box was the box joints...
The build of the virtual pinball machine is coming right around. The lower part of the machine is mostly done with the exception of some button and ventilation holes will need to be added. Here are some pictures of the assembly… The hardest part of this cabinet for me was the miter cuts where the sides meet the front. I did it this way for aesthetic purposes since the cabinet would have no trim I don’t want to see the plywood edges. Here is a picture of the final...
I have made lots of progress and actually am using my new bench some, I’ve just needed to get an update here. After putting the top on the base, I marked out so I could start hand planing.I used my scrub plane to get things close, that’s the scrub plane’s results above, and then this #5 to get the top flat and without wind.Here’s a picture of the top in “near” flat and smooth. FYI, I ended up with about 45 gallons of shavings.To trim the ends to final le...
I just wanted to update on the status of the class and inform every one of the delay. For those of you that do not know, I had a misfortunate (stupid?) accident and broke a bone in my right hand a couple of weeks ago. I was hoping that I had progressed far enough beforehand that it would not affect the class. Unfortunately the bones are not healing correctly and it is taking longer for ir it to heal. I tried again tonight, but do not have enough dexterity or hand strength to sand while I...
Here is something that I hope y’all can use. Homemade chisel covers that will actually stay on the chisel when carried in a toolbox. So that I can haul chisels to a job in my toolbox tray I make these covers to protect them from damage. I have also found them to be handy when I’m working at a workbench because they’ll keep the chisel from rolling off onto the floor. Chisel safety is also improved.To make them I use plastic sports drink tops and cut a slot with my coping saw....
Finally, the tail vise. Back in the design stages of the bench, I looked at all the various ways people hold wood. I knew at the time where this bench would end up for a good portion of its life so I made decisions based on that. I toyed with a couple of things, a tool trough (I think this is a good idea however only if you can walk all around your bench and not so deep, an inch would suffice), an end vise, the swing out arm vise (I am sure there is another name for this). In the end I settle...
There are 8 fluted columns to this bedroom set. The columns were turned on our “Legacy” Ornamental Milling Machine, by one of our shop craftsman, Dennis Nygard. I’m carving the 64 acanthus leaf’s by hand with “Pfeil” carving knifes and a small brass mallet. It’s easer to cut the solid cherry by lightly taping with a small mallet. Each leaf takes about 3 hours per leaf. Plus set up time and drawing time, which takes about 2 hours. So, each spindl...
to make my routing work environment more enjoyable i added a few different dust collection systems to my router table. as well as showing the fence that i made for it. first I’ll start off with the fence. it has a 2” opening that goes up high about 3 1/2” to allow for higher bits. so the fence is about 6 inches high for maximum support. and about 2 inches longer than the router table on both sides for maximum work piece support on both the infeed and outfeed sides. so here i...
Ok, I’m back… Had a bit of an issue with the bending iron. It seems it is rather delicate and putting it on high (10) is a no no. It’s a Watlow ‘Firerod’ embedded in the aluminum tower. The current flow at 10 apparently burns out the element? It requires about an hour to get to bending temperature – and had I read the sheet that it came with… It was repaired free of charge and henceforth I will be careful to mind the dial! Nothing past 5 from no...
Quartersawn oak blanks are cut to 14” long and 1 5/8” thick. The upper crest rails are 3” wide and the lower rails are 2 ½” wide. I chose to construct the chair with floating tenons so that I could mill and cut all of the rails to the exact same length. A bench-top mortising machine is used to make the mortises for the upper and lower crest rails. The 3/8” chisel is set exactly parallel to the machine’s fence, then an auxiliary fence is installed and shimmed to the proper angle required. Sto...
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