I have been doing a lot of little things to get ready for glue up. I cut the mortise for the lid latch and fit the escutcheons in the keyholes. The escutcheons came out pretty close to straight up and down and in alignment. drilled and mounted the drawer pulls and handles. Yesterday afternoon put the finish on all of the inside surfaces. Sanded and put a second coat on this morning. I’m using amber shellac on the oak, clear on the Bubinga. About 10:30 this morning I glued up...
I guess that is the word for this tool-foolery in the shop today… Sat the base unit onto the floor, needed a few things off of it Needed one leg. That way I could do a bit of layout. Marked where a dovetail was going to go. Clamped the top rail into the vise, marked a few lines, and grabbed a dovetail saw. Seems I needed both of the Gents saws I have, as this one is for rip cuts, the other works as a cross cut.Needed a chisel to get rid of the waste. This time, that ma...
Well, rested up most of the day. Towards evening, got a bit busy down in the Dungeon Shop. Decided to try to mill some tenons on the three main aprons. The two sides and the back one. The front will get something a bit different…tomorrow. Laid out some lines on the ends of an apron. Set up the #78 to take maybe a 1/2” wide by a hair under 1/4” deep cut…Couple clamps to hold the board still, while I scrubbed away the waste. Found out that I needed to #1:...
Yesterday and today were relatively productive for the most part. I got the dovetails cut on the three drawers. I cut these with a PC 4200 series dovetail jig. The front is attached with halfblind dovetails. These are usually the easiest to setup and cut but for some reason I had a hard time setting things up. and when I cut them two came out tighter than I like two were right on and two were a little loose. I don’t know why nothing moved. The through dovetails on the rear of the...
Last night I snuck out to the shop to take the clamps from the front top that I glued up earlier that day and used them to glue up two of the legs. I just had to get it done before bed. This morning I just let them sit as I had other stuff to do. I started with flattening the bottom surface of the front top. I had to run it across the jointer in halves like I did with the back top and I thought I did ok but I realized that after running the top surface through the planer, that surface was...
This morning I was out in the shop by 10am, eager to go. Motrin is a wonderful thing. I took the now full width back half out of the clamps and grabbed a glue scraper and went to work. I was able to only get a little bit of the glue runs off, so I switched to my jack plane. I had a bit of an alignment issue with these boards so I had some fairly high spots to flatten out. I did the bare minimum with the plane until I was worn out, it didn’t take long. Then I mustered all of my st...
Yesterday and a little bit this morning was spent jointing and fitting the front, back and drawer dividers. I now have a complete carcase. Drawer dividers in and fit. Front and back installed and fit. I need more practice on my mortises but they got better as things progressed. Should be fairly easy to cover the mistakes. On to the lid and drawers.
The dovetails and mortise and tenons on the carcase are done. My dovetails are getting better. Practice does make a difference. Tails done time for pins Its square. Cutting the mortises. The tape makes the knife marks easier to see, A little touchup on one end and we can cut and fit the panels front and rear.
I have always wanted to build a Gerstner style wooden tool box but the drawers were designed more for a machinist than woodworking. The project has stayed on the backburner for a long time. A few months ago i saw a picture and downloaded an article from FWW on the Essential Toolbox by Mike Pekovich. I had built a wall cabinet based on his design earlier and found that the design lent itself very well to personalizing it. The toolchest design seemed to be the same way. I really wanted a th...
I was tasked by my boss to modify a part for the machines that I work on. A 6’ long and half inch square piece of plastic that is a guide rail. I had to rip it on the table saw and ream out the screw holes. I made them order me a special plastic cutting blade that arrived on Monday. Last week in anticipation for continuing my bench build, I had ordered a new ripping blade so consequently I was on hold until both blades arrived. The plastic one came first so I got that little job out of ...
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