This build is going slow because each piece is complicated and because the steps are a bit different than the usual fair. I also ran into some complications with my mortiser bits. But the first step of the build is now done. I marked the mortises carefully And then cut them on the mortiser. Cleaned up the mortises with a chisel—done with the mortises. I cut the double curves on the front legs (back legs were already done) on the bandsaw. With this build, the instructions ...
This is two of the machine shops in school, there are lots more.My bench: Machine shop 1 Machine shop 2
Hi everybody, I have finished the flute now and I am very happy with how it has turned out. I was quite concerned about getting the finger holes correct and had some help from Charlie Mato-Toyela who spent about 90’ on the phone from the USA to Australia to help me get the pitch and the tuning correct, Charlie is a indeed wonderful person. His Youtube page is Blue Bear Flutes which I would thoroughly recommend to anyone who is contemplating making one of these lovely instrument...
Just some pics of shaping the flute, I have given it a blow and it has a really nice sound so I assume I must have got the nest right.
Ok, spent a bit of time getting the case put together. Things just seem to roost on my benchtop. Setting the panels upside down on an almost flat benchtop. Clamp an end panel to the front/back panel. The longer panels have a series of counter-bored screw holes, about seven per corner. Clamp a corner together, add a few screws, move the clamp a bit to uncover the one or two that are hiding under them. Work my way around, by adding the other end panel, rotate the three piece set aro...
I have a couple of pics so far. I had to make a join in the timber so I dowelled it together at the block of the flute. I think the next step is to join the pieces together and start shaping the outside. I have heard it is a good idea to finish the inside of the SAC with a waterproof finish to stop any condensation getting in there and ruining the timber but am unsure if I should do this or not.
Getting maybe an hour or two a day on this chest. Baby steps? Got a second front/back panel out of the clamps. and standing on it’s own two little feet. and set the first one nearby Yep, gonna be a wee bit bigger than the first chest. Then some work got started on the ends I got the parts for the frame milled up/down. Needed to run a corded router to make the 3/8×3/8” grooves. Was getting close to done when the cutter snapped off. Hmm, only have one ...
Last time I posted on that project I was steam bending my mouldings. The columned were veneered in a previous post. Since this post we had another job to do a video on veneering column with Liquid Hide Glue that we posted on our Old Brown Glue playlist on youtube. It is uploading at the moment so go see it later if you are interested in learning how to veneer columns, we are pretty proud of it. The columns were turned with groves to allow for black rings. T...
I had to re-make the spline jig because I made it out of 1/4” ply and my bushing is just shy of 1/2” tall. So it just took a few minutes to make one out of 1/2” ply. I measured and measured. Using a combination square set to 2”, I carefully marked the location of the jig. After doing one side of the joint, I then flipped the jig, used the square to precisely set it in place, and then cut the mortises on the other side of the joint wit the router. Then came sq...
I will cover a few days in this entry, a little time working each day over the last few days. I needed to mill the walnut to two glued up 3/4” thick pieces for the shelf and second leg. The boards were not completely flat nor straight, so a little jointing was necessary before putting them in the thickness planer. Who says one has to have a power jointer to get it done? Got a nice pile of shavings out of this board: There were 3 knots on the backsides of the board I had t...
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