Yesterday I took the end cap and cut out two mortises first using a spade bit and then chiseling it square. I had to trim the tenons down a bit to fit in, and when I was squaring the small mortise, part of the end grain wall broke away leaving me with a big gap. I really didn’t want to make another end cap and do all of this work again, so I think I’m going to go with it for now. If I decide later I can’t live with it, I can just take it off and make another o...
Semi-interactive video. You can chose between my entry for the Challenge Tree and the one my twin-brother made. The Challenge Tree is an initiative of Dominic Bender at “Dominic Woodworks!”: http://www.dominicswoodworks.com/en/ After a few minutes you can click on “channel 1” for Gerrit’s “Woodworker’s meditation altar” or on “channel 2” for his twin-brother’s “Mallet for, and made on a pole lathe”.
I forgot to update last week. I didn’t get much done because I was busy fixing a mistake. In episode 6 I showed a picture of the end tenon and the lead screw channel cut out. The weird thing is that the huge mortise cut into the end of the tenon. The mortise was too wide and I didn’t notice until last week I was thinking about it when I was in bed. That’s when I do my best thinking. I got up in the morning and checked the drawing and I was right. The drawing says the mortise...
For this Art Nouveau coffee table base system I’m using African Mahogany Hardwoods. A lot of planning went into figuring out the joinery. Half of the wood will be grinded away to get the large curves and shapes to blend together for this art nouveau style. By pin nailing hardwood blocking around the bottom back legs with two 45 degree angles also around the tenons. I was able to use had saws to do most of the cutting. The drill press really came in handy for drilling out the mortise ...
I have been doing a lot of little things to get ready for glue up. I cut the mortise for the lid latch and fit the escutcheons in the keyholes. The escutcheons came out pretty close to straight up and down and in alignment. drilled and mounted the drawer pulls and handles. Yesterday afternoon put the finish on all of the inside surfaces. Sanded and put a second coat on this morning. I’m using amber shellac on the oak, clear on the Bubinga. About 10:30 this morning I glued up...
I guess that is the word for this tool-foolery in the shop today… Sat the base unit onto the floor, needed a few things off of it Needed one leg. That way I could do a bit of layout. Marked where a dovetail was going to go. Clamped the top rail into the vise, marked a few lines, and grabbed a dovetail saw. Seems I needed both of the Gents saws I have, as this one is for rip cuts, the other works as a cross cut.Needed a chisel to get rid of the waste. This time, that ma...
Well, rested up most of the day. Towards evening, got a bit busy down in the Dungeon Shop. Decided to try to mill some tenons on the three main aprons. The two sides and the back one. The front will get something a bit different…tomorrow. Laid out some lines on the ends of an apron. Set up the #78 to take maybe a 1/2” wide by a hair under 1/4” deep cut…Couple clamps to hold the board still, while I scrubbed away the waste. Found out that I needed to #1:...
Yesterday and today were relatively productive for the most part. I got the dovetails cut on the three drawers. I cut these with a PC 4200 series dovetail jig. The front is attached with halfblind dovetails. These are usually the easiest to setup and cut but for some reason I had a hard time setting things up. and when I cut them two came out tighter than I like two were right on and two were a little loose. I don’t know why nothing moved. The through dovetails on the rear of the...
Last night I snuck out to the shop to take the clamps from the front top that I glued up earlier that day and used them to glue up two of the legs. I just had to get it done before bed. This morning I just let them sit as I had other stuff to do. I started with flattening the bottom surface of the front top. I had to run it across the jointer in halves like I did with the back top and I thought I did ok but I realized that after running the top surface through the planer, that surface was...
This morning I was out in the shop by 10am, eager to go. Motrin is a wonderful thing. I took the now full width back half out of the clamps and grabbed a glue scraper and went to work. I was able to only get a little bit of the glue runs off, so I switched to my jack plane. I had a bit of an alignment issue with these boards so I had some fairly high spots to flatten out. I did the bare minimum with the plane until I was worn out, it didn’t take long. Then I mustered all of my st...
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