Just some pics of shaping the flute, I have given it a blow and it has a really nice sound so I assume I must have got the nest right.
Ok, spent a bit of time getting the case put together. Things just seem to roost on my benchtop. Setting the panels upside down on an almost flat benchtop. Clamp an end panel to the front/back panel. The longer panels have a series of counter-bored screw holes, about seven per corner. Clamp a corner together, add a few screws, move the clamp a bit to uncover the one or two that are hiding under them. Work my way around, by adding the other end panel, rotate the three piece set aro...
I have a couple of pics so far. I had to make a join in the timber so I dowelled it together at the block of the flute. I think the next step is to join the pieces together and start shaping the outside. I have heard it is a good idea to finish the inside of the SAC with a waterproof finish to stop any condensation getting in there and ruining the timber but am unsure if I should do this or not.
Getting maybe an hour or two a day on this chest. Baby steps? Got a second front/back panel out of the clamps. and standing on it’s own two little feet. and set the first one nearby Yep, gonna be a wee bit bigger than the first chest. Then some work got started on the ends I got the parts for the frame milled up/down. Needed to run a corded router to make the 3/8×3/8” grooves. Was getting close to done when the cutter snapped off. Hmm, only have one ...
Last time I posted on that project I was steam bending my mouldings. The columned were veneered in a previous post. Since this post we had another job to do a video on veneering column with Liquid Hide Glue that we posted on our Old Brown Glue playlist on youtube. It is uploading at the moment so go see it later if you are interested in learning how to veneer columns, we are pretty proud of it. The columns were turned with groves to allow for black rings. T...
I had to re-make the spline jig because I made it out of 1/4” ply and my bushing is just shy of 1/2” tall. So it just took a few minutes to make one out of 1/2” ply. I measured and measured. Using a combination square set to 2”, I carefully marked the location of the jig. After doing one side of the joint, I then flipped the jig, used the square to precisely set it in place, and then cut the mortises on the other side of the joint wit the router. Then came sq...
I will cover a few days in this entry, a little time working each day over the last few days. I needed to mill the walnut to two glued up 3/4” thick pieces for the shelf and second leg. The boards were not completely flat nor straight, so a little jointing was necessary before putting them in the thickness planer. Who says one has to have a power jointer to get it done? Got a nice pile of shavings out of this board: There were 3 knots on the backsides of the board I had t...
That kind of fall apart. Instead of a box spring, it had an old waterbed platform under it Tore things down into “parts” Some posts will get rived apart, as they were three piece glue ups. Longer stuff to be cut down a bit I think I will keep these pieces. Got to sawing stuff down. Working down some leg parts. The goal was to build a Frame & Panel Tool Chest, using the parts from the old bed. Rive a board means to split it down the length, hoping for ...
My nephew didn’t want any more pics to go up until he had a chance to show it to his mother and grandmother (my sister), so I haven’t posted any update. However, since today was return to home day, all may be revealed. After finishing the main box, he cut and glued four cleats to the underside of the top. He clamped up the front and back cleats first, and then snuck up on the length of side cleats. They fit perfectly. I guess I didn’t take any pictures of him cuttin...
Building a Ditty Box--first project for my nephew #4: Learning some more new skills, completing the main box
I haven’t been taking as many pictures the last bit, but we’ve made a lot of progress. We we neared the completion of the main box, we needed to make some bevels on the bottom trim. Rather than resort to the router, we went for the more hand finished look, making the bevels with a plane.They came out really well, and after assembly, he also beveled the corners as you’ll see below. It all turned out very nice. Next came the glue up of the bottom trim pieces and the inst...
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