I have made lots of progress and actually am using my new bench some, I’ve just needed to get an update here. After putting the top on the base, I marked out so I could start hand planing.I used my scrub plane to get things close, that’s the scrub plane’s results above, and then this #5 to get the top flat and without wind.Here’s a picture of the top in “near” flat and smooth. FYI, I ended up with about 45 gallons of shavings.To trim the ends to final le...
As of my last blog entry, I had received the hardware from Gramercy Tools, and I’m very satisfied with the quality of materials and service. The shorter blade necessitated a shorter stretcher, which I whipped out in a couple of hours from a scrap piece of cherry. Like many of my shop projects, the finished saw looks different from what I had visualized at the start of the project. The pins that catch the blade simply epoxy into the handles, which are pre-drilled to the proper d...
Today I’ll be staining some maple. The customer want a cherry finish. Not a new cherry wood look, but the old antique look with years patina. More like the stuff you’d find on the a showroom floor call “cherry finish”. As most of you know, maple doesn’t absorb stain very good, so to achieve a dark, rich finish is impossible with stain only. Several years ago, I standardize this finish for my customers and make to sample piece with the steps that need to be...
After a month of development based on the feedback I got here, I finally managed to release Carpenter Pro, this time, it calculates how many plywood sheets are needed to finish your project and get detailed cutlist diagram for each stock sheet needed. It allows you to specify the dimensions & grain direction for your stock sheets material, specify the dimensions and the required grain direction for each part you need to cut for your project, and set the kerf amount, then watch this app ge...
There are 8 fluted columns to this bedroom set. The columns were turned on our “Legacy” Ornamental Milling Machine, by one of our shop craftsman, Dennis Nygard. I’m carving the 64 acanthus leaf’s by hand with “Pfeil” carving knifes and a small brass mallet. It’s easer to cut the solid cherry by lightly taping with a small mallet. Each leaf takes about 3 hours per leaf. Plus set up time and drawing time, which takes about 2 hours. So, each spindl...
Quartersawn oak blanks are cut to 14” long and 1 5/8” thick. The upper crest rails are 3” wide and the lower rails are 2 ½” wide. I chose to construct the chair with floating tenons so that I could mill and cut all of the rails to the exact same length. A bench-top mortising machine is used to make the mortises for the upper and lower crest rails. The 3/8” chisel is set exactly parallel to the machine’s fence, then an auxiliary fence is installed and shimmed to the proper angle required. Sto...
(Please note: I originally posted this earlier today as a forum topic, but then decided to put it in as a blog entry in order to keep all of my entries together. I have also added more information to this posting here.) A year ago Christmas, Santa promised my wife that he’d build built-in bookcases with doors, as well as an adjoining mantel. Well, Santa got busy over the course of that year landscaping most of the yard by laying brick pavers, constructing a couple of raised brick planter b...
This bridge fell during a tropical storm a few years ago. Now it servers as a dam, and the river flows over it rather than under. Today cars do not use the bridge to travel the forest road, but that doesn’t stop a few adventurous hikers. The bridge. Wire frame showing the construction of the table The woods depicted in the table design are primarily cherry and maple, with walnut accents.Front View Left View The table. Joint Detail This is my first project in sketc...
Along with Woodworking, I enjoy a new hobby, Screen Printing T-shirts. I started a New Foundation for woodworkers Across the globe to unite and connect. And I am starting to print T-shirts for the UFOWW and found a need for a screen printing press. So here is a look at that build Also I had a short follow up on some notes about the press and why im posting a day early..
The cage is made with integral mortise and tenons in hard maple. The upper section sits on a removable base in a rabbet cut in the table base. The base is made from black cherry with maple legs and a lower two piece shelf. The long term plan is to remove the cage top when the iguana outgrows it and make a nice table from the base unit. This is 2 in 1 design.
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