This is a first draft of what should become a nice illustrated tutorial on making a pair of one piece pipes. The pipe making process is much more complicated and needs a lot of tools to make. Pipe making requires: Table saw Drill press (several bits) Band saw 4” Stationary Belt sander Oscillating Spindle Sander 1” belt sander 8” disc sander ROS sanding @ 120 & 240 Hand sand with sanding sponge At this point the pipe is ready for finishing. ...
Will all the mortise and tenons done I could start putting the cases together. I started with the front and back, once those were done I put the frame together and then cut the long center divider piece and those matching mortise and tenons, for the sides to fit since my mortise location was not dead on. Between all the dry fits and moving around I noticed that the top mortises were starting to weaken, in retrospect I should have left more material on the top of the piece and it’...
My grandson starts kindergarten this fall and the school he will be going to has a student Marimba band. My daughter asked if I could build a Marimba after looking around and finding pictures of one. I told her I would give it a try. I like the sound and it looks pretty simple to build.I ordered plans for one from makeamarimba.com. They also had a plan on how to make the mallets (commercial mallets start at $50 and rapidly climb into outer space. It was discounted to half price and inclu...
This is the final video in this series. Before final assembly, I finish the piece with shellac and Waterlox for the cherry, and water based poly for the maple parts. I also show how I made the custom pulls for the doors and the drawer from ebony and maple. I show how I hide the magnetic catches for the doors so they are almost invisible. Then it’s on to the task of installing them correctly on the curved surfaces. The rest of the interior pieces get installed, the top and back get...
The following is intended to document my process for building a lowboy. The build is primarily done with hand tools but I did end up using power tools as the project got going. This build was for a independent study so I had access to the university lab’s machines. The lowboy I chose looks like a transition piece between William and Mary to Queen Anne. This low boy was featured in PWM by Glen Huey, but I never ended up reading the issue, I made the plans from pictures. Starting the p...
I saw a project posted the other day about a passive amplifier for your cell phone. I liked the idea and I’m always looking for small projects to use up the smaller scraps from other projects. It seems like I’ve got a constantly growing collection of boards that are too small to easily find a use for, but too big to feel good about getting rid of. So when I saw the passive amplifiers, I immediately thought about my growing scrap pile and my wife and two daughters who are cons...
In this episode, I make the back from some maple stock. The back is ship lapped and will be installed in a groove in the back legs I also make a solid cherry top with a curved front. Now I will say I completely screw up the first attempt by, well just being really stupid and not paying attention to what I was doing, and using the wrong bit in my router. I do show how I recover from this mistake in the end. As always, I welcome your questions and comments! To keep up with what I’...
As much as I would love to brag about all my perfectly shaped hand cut mortises, that’s just not going to happen. particularly the perfect part of that. So I decided to cut all the mortises into the legs with a plunge router. I started out with just marking out where all the mortises are going to be, very carefully since that are not centered on the leg (I 100% messed that up on one) Then I made a base for my router with some adjustable guides, that slides along the legs. I also m...
So first come the fun part. Picking up the lumber at the local shop, and stapped it in as my co-pilot Next I rough marked all the lumber to try to minimize waste, and cut if all down to rough size. I took all those pieces straightened out the size and planed all the pieces to thickness. This was also the the reason I got a thickness planer, which I have to say, is an amazing addition to the shop. Now I’ve got nice little piles of squared of lumber.
So being that this is my first entry into the realm of real furniture making I wanted to make sure I was diligent in my design step. As such I did the whole design in SketchUp first. - I will be making this with a combination of cherry and maple. Maple is just for the side of the drawers to add a little contrast.- The frame is assembled with mortise and tenon joints and the top is going to be laminated with a few pieces. The little panels are going to be solid cherry, even though looking b...
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