Time to make the lid. Easy enough, I made it overlap about a half inch on each side (mostly dictated based on the size of the project panels that I used) and 1.5” on the front for the lifting of the lid. I should comment here on the project panels issue. I bought the standard project pine panels for this project at Home Depot and I felt a bit guilty about it. I told my fiancee when I bought them that I felt like I was “cheating” and that buying the pre assembled pane...
This is my first attempt at carving a sign. I’ve wanted to try it for quite a while. Our retreat center needed a sign by the road so this sign already has a home all picked out. Dimensions: 36” x 12” x 2”, basswood I know basswood isn’t the best exterior wood but seeing as it will be painted, I figured it should last many years as long as I give it proper care and maintenance. I created the pattern on my computer. Each letter stands 3” tall. The fo...
I know that drawing and working on patterns is not enjoyable for many chip carvers. With that in mind, we will start carving tomorrow. I’d still like to encourage many of you to give pattern development a try.I’ll provide some patterns for you to carve. Adding your patterns to the mix will give our finished project more variety. Also, there’s a great sense of satisfaction knowing that the pattern you are carving is one that you came up with on your own. Here’s an...
After having received several requests for a detailed blog of a rocking chair build I spoke with Hal Taylor and received his permission to do this. This chair is based on his first book and set of plans. He has a new book with updated plans which I am getting soon. This is not a full-time job for me so I will be posting one week at a time since I get to spend maybe an hour every other night on the chair. Week one sees the planing and cutting out of all the blanks. I purchase 40-50 bd...
Much of the signage and carving I do is completed with a basic set of chisels and gouges and skills that most could duplicate with a little time. It isn’t necessary to be an accomplished artist, but you do have know what you like. As far as lettering, there are many different fonts available right on your computer. Taking advantage of this resource saves a great deal of time. The most common font used for carving I believe is Palatino, fairly straight line segments and a serif design that is ...
There are 8 fluted columns to this bedroom set. The columns were turned on our “Legacy” Ornamental Milling Machine, by one of our shop craftsman, Dennis Nygard. I’m carving the 64 acanthus leaf’s by hand with “Pfeil” carving knifes and a small brass mallet. It’s easer to cut the solid cherry by lightly taping with a small mallet. Each leaf takes about 3 hours per leaf. Plus set up time and drawing time, which takes about 2 hours. So, each spindl...
As promised, here’s the final outcome of Roy Underhill’s Mystery Mallet. As you can see, I shaped the handle a little differently than they showed in the magazine. I like the squared-off handle better. I also stained the head one color and then applied several coats of tung oil to the whole thing. Thanks, again, to venues like LJ, Roy Underhill, and the folks over at Popular Woodworking. My woodworking is better because of you all.
I hesitate to do this, that which I am about to do. I don’t fancy myself as a good carver, or a great picture drawer. Especially with so many lumberjocks that are great carvers here that will see this. On top of that, there are so many great carvers on the internet that will stumble onto this blog because they surf the net. With that said, after Mark Mazzo asked about the process I go through to do a carved panel like this one, I thought about it for awhile, and decided to show th...
Wood Selection Almost every hollow form I turn is from local hardwoods and is turned green. Why use green wood? Green wood is relatively inexpensive, easy to obtain, and easy to turn. It is nearly impossible to find, or afford, large kiln dried wood suitable for turning large pieces. Construction sites, firewood cutters, arborists, and landscape recycling centers are all excellent sources for wood. The biggest problem I have with green wood is my greed. I bring home more wood than I can...
I just wanted to update on the status of the class and inform every one of the delay. For those of you that do not know, I had a misfortunate (stupid?) accident and broke a bone in my right hand a couple of weeks ago. I was hoping that I had progressed far enough beforehand that it would not affect the class. Unfortunately the bones are not healing correctly and it is taking longer for ir it to heal. I tried again tonight, but do not have enough dexterity or hand strength to sand while I...
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