Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
Found out the trex clamps I talked about in my last version (http://lumberjocks.com/TZH/blog/24588) weren’t strong enough to withstand the pressure exerted by the bolt going through, plus didn’t hold the sled rigidly enough (too much diagonal movement). So, back to the drawing board. Figured a clamp should function like a clamp no matter what the design is, so I used 2×4’s for the stationary clamp (first photo) and 2×2’s (oak – second photo) for the mov...
I am thinking of making a wooden fixture to hold the work piece when doing relief carving. I am trying to work around several constraints. For example, I really do not have access to the tools and equipment in my shop at the moment, so I am thinking of using common lumber that can be obtained from the local Home Depot or similar big box store. Also moving around the work is a hassel with my broken leg, so I would like to be able to be able to quickly rotate the work piece. This makes m...
Just a little over half way done. These 13 pictures are the next stages on how to carve “Green Man” He is a little scary. I like him that way. I makes it fun for Halloween. The next steps will include carving the leaves and final shaping up the face, and under cutting the leaves. Thank you for looking, and happy woodworking to you.
I got your attention with that title, so here’s the picture….. I began to cut the hole for the vise two nights ago, last night I actually got it mounted. I had to use 3 layers of plywood to get the clearance I needed to mount it. (I’ll try and get a picture of that when I’m under the bench again. I’m not picking it up again if I can help it.) I had my 10 year old nephew help me mount it and here are the results… I have one coat of BLO ...
Much of the signage and carving I do is completed with a basic set of chisels and gouges and skills that most could duplicate with a little time. It isn’t necessary to be an accomplished artist, but you do have know what you like. As far as lettering, there are many different fonts available right on your computer. Taking advantage of this resource saves a great deal of time. The most common font used for carving I believe is Palatino, fairly straight line segments and a serif design that is ...
Thanks for joining us for the third installment of “Intarsia Basics” and this is where it starts to get really fun. Cutting out the pattern is one of the best parts of doing this kind of art. It takes a little practice to get used to using your saw. You can look up some practice patterns or just make some zig zags, loop the loops, straight lines, gentle curves, and circles on a piece of paper and glue to a practice board. Cut out some of these and you will start getting used to the “feel ...
I had posted the following in the first part of the ‘blog’ (comment section) and someone was kind enough to suggest that it might be easier to find posted as a new segment/addition. Now that I have been educated, I will post the upcoming tools discussion as Part 3 and the step-by-step as future segments. A little bit about wood selection: For NON-functional spoons the choice in wood is completely open, although there ARE considerations. If you plan to carve in great deta...
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