Updated 1/15/12 We now have our box assembled and glued up. Depending on the temperature, let it dry for a couple of hours, or overnight to be safe.Take the tape off and clean up any dried glue. This is a good time to smooth up the bottom to get rid of any rocking.You can double stick sandpaper onto a very flat and firm surface and slide the bottom across that. The problem with this approach is that sheet sandpaper is way too small. You can stick down several sheets and if you go very s...
Updated 1/15/12 At this point we have a box body with corner splines.Our lid is still oversized, so we can stop here and just use it to make a traditional box,one where the lid sets on top.DO NOT CUT THE LID TO SIZE UNTIL YOU ARE SURE OF THE STYLE OF BOX YOU WANT TO MAKE! For some, this may be the best option. They may not have all the required tools or may feel their skills need a little more honing.Or, you could leapfrog over the next few stages and pick up the project again when we d...
This commissioned piece is a hand carved, ebonized, faintly gilded, and upholstered, wing back chair. It is upholstered in black leather and faux hide, over 18 hand tied springs. It has come to be known as “Bambi”. As always, I welcome your comments AND critiques on this latest project. This custom designed and fit chair is for a very petite lady who has always had problems with chairs fitting her. It is a “modified” wing back chair that is actually designed to be more of an office chai...
It’s about time! We finally got a good job with a lot of carving. It’s a three piece bedroom set. The style is close to the early Victorian Period. Their are 4 Scroll Acanthus leaf’s that I designed, two that go on the bed and two that go on the dresser. Now I am starting on the 8 turned legs with acanthus leaf carvings on them. All the carvings are out of solid cherry. Here are 33 pictures, on how to carve this type of “Architectural Ornament onlay application̶...
Updated 1/16/12 This is the fun part! Its scary too! The idea of taking a nice crisp box, one you have spent countless hours making, and attacking it with a tool designed for slag removal is…well…its a little disturbing. Maybe I was influenced by old Hitchcock movies more than I know. Seriously, what I enjoy is the freedom this gives me. Everything up to this point has been tied to measurements and careful setups. This is where we can cut loose a little. But slow down Hot...
I mentioned in one of my project post where I pictured a small hand plane that I made in my shop that I also make the irons and sharpening stones. I of course make the wood too, since I have a sawmill. Others showed interest in more details, so here they are. I did not know where to start. I am starting with a honing stone I “made”. It did not work out exactly as planned. It is a very good stone and I will use it for honing razors personally and in my business (I run a small sh...
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
Sign Carving: Week One PROCESS: Prepare Wood Design Print Overlay Trace Mask – Optional Knife Cut – Stop Cut (Make visible for ease of routing) Welcome to the Class! Pick your material of choice to carve. My dog Chewy and I have chosen authentic aged Barn WoodI steam the board in a clear plastic bag to disinfect and kill any bugs and remove dirt by blowing the board with compressed air being careful not to ruin the surface. Also remove any extraneous...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
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