Updated 1/16/12 I spent a lot of time developing a way to let the lid swing down into the box, yet still maintaining a fairly tight reveal on all four sidesThe difficulty is the lip itself. It doesnt allow the back of the lid to drop into the box, so thats where we need to cut it away a little deeper at the back. I call these pockets.The other difficulty is in getting the hinge placement spot on or it wont open at all or not far enough to stay open. Here is how its done: Use the same pa...
Updated 1/15/12 The “Art Box” concept came about when I was looking for a way to use small pieces of some figured Myrtlewood I had leftover, not large enough for a box, but not something I could not throw away either. I decided to feature it in the lid of a box, like a picture in a frame. Keep that picture frame in mind when selecting the small piece for the medallion. You might select that picture piece first and then find a less figured wood to use for the lid and body, one that sets it...
Updated 1/15/12 At this point we have a box body with corner splines.Our lid is still oversized, so we can stop here and just use it to make a traditional box,one where the lid sets on top.DO NOT CUT THE LID TO SIZE UNTIL YOU ARE SURE OF THE STYLE OF BOX YOU WANT TO MAKE! For some, this may be the best option. They may not have all the required tools or may feel their skills need a little more honing.Or, you could leapfrog over the next few stages and pick up the project again when we d...
Updated 1/15/12 We now have our box assembled and glued up. Depending on the temperature, let it dry for a couple of hours, or overnight to be safe.Take the tape off and clean up any dried glue. This is a good time to smooth up the bottom to get rid of any rocking.You can double stick sandpaper onto a very flat and firm surface and slide the bottom across that. The problem with this approach is that sheet sandpaper is way too small. You can stick down several sheets and if you go very s...
I mentioned in one of my project post where I pictured a small hand plane that I made in my shop that I also make the irons and sharpening stones. I of course make the wood too, since I have a sawmill. Others showed interest in more details, so here they are. I did not know where to start. I am starting with a honing stone I “made”. It did not work out exactly as planned. It is a very good stone and I will use it for honing razors personally and in my business (I run a small sh...
It’s about time! We finally got a good job with a lot of carving. It’s a three piece bedroom set. The style is close to the early Victorian Period. Their are 4 Scroll Acanthus leaf’s that I designed, two that go on the bed and two that go on the dresser. Now I am starting on the 8 turned legs with acanthus leaf carvings on them. All the carvings are out of solid cherry. Here are 33 pictures, on how to carve this type of “Architectural Ornament onlay application̶...
Updated 1/16/12 This is the fun part! Its scary too! The idea of taking a nice crisp box, one you have spent countless hours making, and attacking it with a tool designed for slag removal is…well…its a little disturbing. Maybe I was influenced by old Hitchcock movies more than I know. Seriously, what I enjoy is the freedom this gives me. Everything up to this point has been tied to measurements and careful setups. This is where we can cut loose a little. But slow down Hot...
Sign Carving: Week One PROCESS: Prepare Wood Design Print Overlay Trace Mask – Optional Knife Cut – Stop Cut (Make visible for ease of routing) Welcome to the Class! Pick your material of choice to carve. My dog Chewy and I have chosen authentic aged Barn WoodI steam the board in a clear plastic bag to disinfect and kill any bugs and remove dirt by blowing the board with compressed air being careful not to ruin the surface. Also remove any extraneous...
Intro: Hello to all and welcome to the first installment of Intarsia Basics. Before we can start cutting we need to select the wood we want to use and get our pattern ready. Wood Choices: I prefer to start with stock that is one inch thick because that gives you a lot of depth that you can work with. It will require a little more sanding on some areas but it will help to give your piece a 3D look. It is your choice if you prefer to stain your wood to achieve the colors or use exot...
Hi Everyone, this is my first time trying to do a blog. So please bear with me, I’ll do my best!I have had a lot of request to do a blog about my rings, I do 2 kinds of rings. The Lamination style and the Bentwood style, this blog is on the Lamination style. This ring is made out of Cocobolo, Brass and has a Mother- of-Pearl inlay. I start out with 3 thin squares of Cocobolo, about a 1.5”, I have a thin sheet of brass that I cut about the same size as the wood. I lay them out to o...
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