Updated 1/16/12 This is the fun part! Its scary too! The idea of taking a nice crisp box, one you have spent countless hours making, and attacking it with a tool designed for slag removal is…well…its a little disturbing. Maybe I was influenced by old Hitchcock movies more than I know. Seriously, what I enjoy is the freedom this gives me. Everything up to this point has been tied to measurements and careful setups. This is where we can cut loose a little. But slow down Hot...
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
After having received several requests for a detailed blog of a rocking chair build I spoke with Hal Taylor and received his permission to do this. This chair is based on his first book and set of plans. He has a new book with updated plans which I am getting soon. This is not a full-time job for me so I will be posting one week at a time since I get to spend maybe an hour every other night on the chair. Week one sees the planing and cutting out of all the blanks. I purchase 40-50 bd...
It’s about time! We finally got a good job with a lot of carving. It’s a three piece bedroom set. The style is close to the early Victorian Period. Their are 4 Scroll Acanthus leaf’s that I designed, two that go on the bed and two that go on the dresser. Now I am starting on the 8 turned legs with acanthus leaf carvings on them. All the carvings are out of solid cherry. Here are 33 pictures, on how to carve this type of “Architectural Ornament onlay application̶...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
This Week I show you how to make a folding out feed table for your table saw. This design was based after an article and plan found in a 2009 issue of Woodworker’s Journal Magazine. Originally the plan was designed for a Cabinet saw with a Biesemeyer Fence System, so I had to make some slight modifications for my Porter Cable Saw. In this 3 part video series I show you a step by step on building this project as well as talk about the modifications I had to make. The Article and plans ca...
Several people made some nice comments about some ornaments I posted and there seemed to be a little interest in a mini-tutorial on how to carve them. Santas are pretty easy to carve, since everyone has some familiarity with the subject and Santa is easy to recognize with just a few key features. This style is particularly easy to make since the eyes are covered. A carver named Don Worley may have invented this style, called “no-see-ums”, but I just make them up without following ...
How To Make An Indented Finger Lift In short, you use an oscillating spindle sander set on an angle to sand away the center indent, and a spacer jig set over the locking guide to sand away the two smaller indents. If you are just making one or two boxes, at the end of this tutorial I will make suggestions for how to do this same task much more simply if you don’t want to make the jig, modify the table top, or buy a locking straight edge. Thanks to Maplerock aka Jerry for c...
The top and bottom spoons are Myrtlewood from Oregon, and the center one is Mahogany. Each took about 1.5 hours.The handle of the top spoon is a twist, but didnt photograph very well.I noticed the recent contest posted by Osageman and was impressed with both his skill and his big heart.Be sure and take a look at his page and make a guess on that wood.I couldnt identify that wood, but it got my attention.It got me interested in making a few spoons this last weekend and I wanted to share my...
There are 8 fluted columns to this bedroom set. The columns were turned on our “Legacy” Ornamental Milling Machine, by one of our shop craftsman, Dennis Nygard. I’m carving the 64 acanthus leaf’s by hand with “Pfeil” carving knifes and a small brass mallet. It’s easer to cut the solid cherry by lightly taping with a small mallet. Each leaf takes about 3 hours per leaf. Plus set up time and drawing time, which takes about 2 hours. So, each spindl...
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