I enjoyed making the first one so much, here goes number 2. I decided to leave the drywall screws in the batten boards on the top of the first box. I like the way they look, and I like the way they grip/hold stuff down. I’ve been using drywall screws to put stuff together for since forever. I think they look fine. Kind of utilitarian. That fits my style well. So I am going to use 1-1/4” DW screws for the flat joins and 2-1/2” DW screws for the perpendicular joins (bugle head...
Getting the ends put on the top now. Both end top pieces are glued and screwed on. This piece is 3-1/2” wide. And this piece is 3” wide. A view inside with the end piece on top. These dowels are definitely too soft. Next time hardwood or poplar dowels. Or maybe square nails. Flush cut and sanded. One end done. OK, I’m sold. This is the best saw blade I’ve ever owned. Smoothest cut ever! Getting ready do glue up an extra board to make ...
New saw cuts SO very smooth – glue-up quality! I’m very pleased! Gluing the second “handle” to the end. Handles are clamped and waiting for glue to dry. Bottom still has screws in place and will come out tomorrow some time when the glue has dried more. Starting to look really nice! I love this design – traditional Japanese carpenter tool box. Uh oh! I am such a nongerhead! The handle on one end was sticking up just a tad so I went to shave it down a b...
I actually resorted to using my new HF power planer to get the edges of these two boards flat and smooth enough to glue up. But I am most interested in making and constructing right now. I actually love all those dark knots against the lighter colored white pine boards! I did find a relatively good crosscut saw at local GW this evening. Only 8$ (within my price range!) A juxtaposition of saws: I got this saw today while on lunch. I used it tonight to trim the edges of the bottom...
Got all the joints dabbed up with glue and the clamps on. After it dries and I take the clamps off, I will examine the joints and see if any need to be filled with a little bit of epoxy I guess. One corner has some pretty big gaps all the way around it looks like. I am pleased that the box came out relatively square (only 1/8” out of square). Some people might say that is a lot, but I didn’t do anything to try and keep it square, it just came out th...
At this point I am cutting the mortises from both sides with hammer & chisel – not using the 3/4” forstner bit. This is the first one. Two done, six to go. Pictures: One thing I discovered during this experiment: the mortises on the first board that I cut using the 3/4” forstner bit were a tighter fit for some reason. The second board mortises were all done with hammer & chisel and came out a bit oversized ...
In my above video, Frank Klausz takes us into his new workshop and shows his amazing method for speedy “pins first” hand cut through dovetails with hand tools. This is a continuation of the tour that I shared of Frank’s new woodworking workshop. Watch the video tour of Frank’s workshop here Watch Frank Klausz use his Monster Molding plane here Before you email me, please first look at the bottom of this article for a list of all the tools that Frank mentioned in the videos. ...
The Cosmati wood inlay banding is glued up in part 2 of this YouTube woodworking video. Watch how the wood segments are fit together to form the wood inlay banding log. See how the decorative pattern of the Cosmati design comes to life in this episode. You will see the woodworking method for gluing and clamping as demonstrated by the woodworker. Cauls with applied packing tape are used to distribute even clamping pressure to all glued segments. The clear packing tape protects the cauls ...
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