Have you missed me? Sorry for leaving you hanging for so long, but work was a bit manic leading up to Christmas. Now where was I? Oh yeah, I was just about to sharpen the last of my crosscut backsaws, a 12” carcase saw made by W. Tyzack, Sons & Turner. I restored this saw in part 1 of this blog series. It had a number of issues and honestly, it still has a few of them. 1) The plate was heavily pitted in places.2) The plate had a wave in it. 3) The spine was bent.4) ...
Have you ever thought about why some saw makers add negative rake to the teeth of their rip saws? I have, but when I was drawing a 12 TPI template in Sketchup to re-tooth my Disston No.5 carcass saw, I realized that adding a touch of rake actually increases the volume of space between the teeth. If you look at a section through a saw file, you’ll see that you have an equilateral triangle (ignoring the rounded corners that define the gullets) and we know that the three angles of a triangle ...
Yesterday as planned I was able to trim the back panel, and fit the horizontal dividers and top panel so that it all fits together: Knowing the there are a lot of glue surfaces I didn’t want to take the chance of screwing it up (since I wanted to eliminate all metal fasteners …lol) so I did the glue up in stages. First was glueing up the drawer dividers to one another. I used the side of the box and the 2 rails to keep things aligned and in position while I only glued the d...
Started last night, I remembered that I forgot (go figure) the glue in the garage last time I used it (in the summer) so I went to bring it into the house so that it can defrost overnight as I planned on using it today. I got out of the house today and it felt so nice… kinda warm… 32 degrees (F, 0 degree C) didn’t even need gloves. amazing what a couple of weeks in 12F can do to you. I was planning to have most of the long weekend dedicated for this project, but as thi...
DJ wants “overflow” storage for her bathroom stuff and towels. And as y’all know … what DJ (or whoever YOUR equivalent is) wants … DJ gets. Time to buy some plans !! No. Wait. Not THIS time. THIS time, I’m going to actually design AND build something. [Lord, help us all….] Flipped through a few of the volumes from my awesome collection of used woodworking books. Special shout out to “Illustrated Cabinetmaking,” by...
Yesterday I was able to cut the tails on the carcass side parts. I used the bandsaw to cut the tails because the blade cuts straight and is narrow, although I did get some rough cut surface this time because I have a kink in the blade. I’m thinking in the future to use the Table saw with the blade tilted at ~10 degrees and the part passed vertically much like cutting box joints, but that will have to wait for future projects as for the time being -these tails are cut already. Once th...
A while back I bought this saw either from ebay or an auction. Can’t really remember. Anyway, it was in kinda rough shape with a lot of rust. You can almost tell that it says “Spear & Jackson Sheffield” on the spine. This saw has brass split nuts. and a beech handle. I haven’t had the pleasure of unscrewing split nuts until now, so I had to improvise a split nut driver from a 1/2” spade bit. With the saw all apart, it was time to...
Had another quick chance for some shop time and used that to glue together the fitted carcass. I didn’t want to deal with the glueup the day before (after fitting the dividers) as I knew I would need a peace of mind and ample time to do the glueup properly and not rush through it. And so, I cleared the workbench from all the ‘things’ that always seem to end up on it (how is that always happening?!?) to have use of it’s full length (barely enough) and laid down the c...
Bedroom and bathroom done. I’ll start the living room/kitchen remodel in the spring. What to do in the meantime? Make a bed of course.In my mind… which is where these things always are, the bed will be maple with two large drawers on one side. The head ends will have 3 small cubbies on each side as it is impractical for us to have bedside tables because one side is up against the wall and the other side edges a window. We basically need someplace to put our glasses and watches at ...
With my new rolling lathe stand rolling and standing well, it was time for some drawers. This was also a great opportunity to start using up some of that huge pile of free, scrap alder I got 6 months ago. I hadn’t used any prior to this, and while the smell of the lumber and dust when I picked it up brought me back to my childhood – they made me vividly recall toys and painting easels from my kindergarten – cutting it fresh smelled sweet, and reminded me a lot of something l...
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