Updated 1/15/12 Now we need to cut a recess in the lid for the medallion to set down into.DONT cut your medallion until you have routed out the home for it.I typically make the medallion about 1” to 1.5” smaller on all sides than the lid depending on the box size and the piece of wood I have for the medallion. We are now going to make a simple jig for a router to set on and run back and forth making several passes of incrementally deeper cuts. There are a several ways to do ...
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
I recently finished working on a cutting algorithm app for the iPad and iPhone called Smart Cutter, and wanted to share the app with every one hoping get some feedback from carpenters and wood workers. Smart Cutter finds the maximum number of small pieces cut from a larger sheet of paper with minimum scrap. It employs a state of the art algorithm to generate the maximum number of small pieces cut from a larger sheet of paper, wood, cloth or any other material, with minimum waste. Whether y...
I am very sorry that the tutorial is still down. I lost all the pictures and just have moved on to other things. But the good news is that others have come to the rescue with their own tutorials and are just as good…even better than mine.Here is one by Scott http://lumberjocks.com/projects/58221Andy
What Is Burl? I have discovered that this question is the most searched question for burls on the internet. Over 140,000 times world wide per month. So I read what Wikipedia’s definition is and found out that they are not clear and in some details are wrong in their definition. So I am going to attempt to clear the muddy waters. First of all Wikipedia says: “A burl (American English) or bur or burr (used in all non-US English speaking countries) is a tree growth in which the grain ha...
This blog entry is to post a concept sketch for a custom walking cane for customer approval. If you are a new reader, and like custom walking canes, follow this link that will lead to other project postings of several of my finished walking canes and hiking sticks:Carved Walking Cane thanks for reading,Mark DeCouMy Website- – - – - – - – - – - – - – - – - – - – - – - – - – - – - – - – - ̵...
After posting a few of these neat little calls I thought some other folks might like to know how to make them. They are an easy project and another way to use some of that scrap wood. The easiest way to make a scratch box is to have a dedicated mortiser set up with a 1/2”cutter but since I don’t have one here is how I do it. If you do have one you can quickly see how to use it to accomplish what I am doing. I start with a 1 & 5/8”“x4” piece 1/2” t...
Along with Woodworking, I enjoy a new hobby, Screen Printing T-shirts. I started a New Foundation for woodworkers Across the globe to unite and connect. And I am starting to print T-shirts for the UFOWW and found a need for a screen printing press. So here is a look at that build Also I had a short follow up on some notes about the press and why im posting a day early..
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