Hello fellow “woodies” I am not near the craftsman many of you likely are, but I am hopeful this community can help me find a solution to my project that I can apply. Effectively, I am building teak deck grates for an antique 1956 22’ shepherd runabout boat. the grates are going to be laid over top of the existing marine plywood subfloor and are purely for looks. I have 3/4” spacing (as well as thickness) on the grates surrounded by 2 1/2” border. Eve...
I have finished the boat!! It was launched this week. The boat did well on it’s sea trails, floated well and did not take on any water. I have 814 Hours in the build and the boat weighs 1749 lbs. But to not get to far ahead of the story, Since my last entry, I have trimmed the boat in White Oak stained to red mahogany, and finished with three coats of Sikkens Cetol Marine varnish. I made shaker style doors for the battery locker, the entrance to the cabin and a storage area under...
I have 558 hours in this build and the boat weighs 1421 lbs. It has been over a month since I updated the blog. I have been working on finishing the topsides of the boat to get it ready to paint. In my last blog I had all the topside built except for the splash well. So my next job was to mix up thickened epoxy and fill screw holes and seams. While I was working on sanding thickened epoxy I removed the pilot house inside panels and my wife glassed them on saw horses. ...
I am at 408 hours on this build and the boat weighs 1,237 lbs. I have been working on closing up the decks and getting everything ready to glass the topsides and paint. Progress seems slow but as I look over the pictures for this segment I see that a lot did get done. Conduits have been run to panel areas in the cabin. I installed two bilge pumps, one on each side of the keelson that separates the bilge area. Each pump is spliced into the power feeds using butt splices...
I am at 324 Hours on this build and the boat weighs 1150 lbs. I have made good progress the last few weeks. I will say again this is much harder that building furniture. Every piece that goes on the Boat is either curved or at a compound angle. Each piece has to be hand fit. Many trips into the boat and back to the saws. All of the cabin roof supports are installed and the interior cabin wall is in. All of the interior cabin walls are in and wiring for the cabin lights is install...
I have 266 hours in the build so far, and the boat weighs 982 lbs. Since my last update. I have added a coat Epoxied to the inside of the boat and two coats of Rustoleum Marine paint. This wore me out. The epoxy can’t be sprayed so you have to use brushes and rollers. Working on the inside is much harder on the old body, I don’t work well on these old knee replacements. The next task is to get the foredeck and the gunwales installed. Here I have installed a support at fr...
19 foot Offshore Power Dory Build #8: Getting the boat ready for paint, Painting, flipping the boat over.
I am at 200 hours on this build and the boat weighs 835 lbs. After putting all the epoxy on the boat it had to be sanded. Epoxy is not self leveling. It orange peels very badly. I sanded for two days. Epoxy is very hard after it cures. After sanding I washed the boat with water. Then washed with lacquer thinner. After cleaning the boat I taped off the sides to get ready for paint. Then I painted the bottom with five very thin coats of Interlux VC Performance Epoxy with Tefl...
I am at 180 hours on the build and the boat weighs 835 lbs. Since my last update I have added another layer of fiberglass to the entire boat and 3 coats of epoxy filler. I had some issues with the epoxy fill coats, the epoxy I am using is 600cc viscosity. that’s very thin. It runs very badly . I discovered today after sanding off my runs from the 2nd coat, that if I used a 1/4” foam roller, I could roll it on thin enough that it did not run. It did leave a lot of bubbles in...
I am at 153 hours on the build and the boat weighs 805 lbs. In my last post I had finished installing all of the plywood. The bottom plywood still needed fairing to the edge of the side plywood and to the same angle as the side plywood. I had planned on doing this with a sander, after a comment from Paul (shipwright) I did this work with a power planer and man was that easy. I was able to keep the planer connected to my shop vac and there was no mess to be cleaned up either. Thanks, Paul. ...
I now have 120 hours in the build and the boat weight is 779 lb. I have been weighing each piece as it is installed. A look from under the boat. with all the side plywood installed, This boat has a 8 foot beam and 19.5 ft long. A inside look at one of the butt splice backer boards. Next we have to trim the side panel down and fair them even with the top of the chine logs. I used a router with a flush trim bit to get the sides down to the small lip you see in this pict...
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