Finally got started on a box im making for my wifes mother’s ashes, i spent 9 hours on a sunday with spalted maple and my scroll saw and every evening the following week with a set of palm carving chisles and alot of patience, time to break grain on the ziricota, terrifying prospect on account of the price of the lumber, but…. Sooooooo pretty,It was originally my intention to dovetail the corners on it as ive never done them before by hand or otherwise and view this sk...
Hi;seems like showing off one’s Shop built or home-made tools is de rigueur here so I’ll get it over with fast!Over the years I have built many tools and jigs. some were failures, most were not.The main thing is there are a lot of tools that you could buy, but also that you could just make! like marking gauges and scratch stocks, for starters. I don’t expect making your own saw to be everyones cuppa, nor making your own hand plane, but big compasses and other marking tools, ...
It has been a while since I shared the progress on our box. So here it is Previously on Box series #2 I have cut all my pieces for the 2 inside panel of the box And shaded them For todays episode, there is first the background cutting. It starts with glueing the design on the packs. The packs are a backer-board 3mm thick, grease paper, 4 layers of bloodwood sawn veneer, a front board and the design on top. The background is cut on the chevalet Like ...
I am in the process of building five different jewelry boxes as showcase pieces for a business I am trying to launch. All of the boxes are mirror images of each other except I used different types of wood on each one. This picture shows how the boxes looked a few days ago. Notice the one in the back with the TurtleSoup inlay??? Each box is getting its own decorative inlay built on it because that is what EZInlays.com sells, kits that will allow the average (and trust me on this my sk...
Finally I got it done and shipped it off to the customer. He wont get it in his hands until next week, so I will post his impressions when I hear back. I hope its what he wants!!! TIP:Some of you may know about this but many will not. This is my secret to quickly fine sand the box prior to spraying lacquer. I hand sanded down to 220 and then I finish up with green nylon pads. These were bought at the local dollar store. Guess how much? Thats right, a whole dollar. You can buy similar pads ...
This is why its been awhile since my last post. One of the problems with shaping wood to this extent is any flaws show up. Figured Bigleaf Maple, aka Western Maple, Oregon Maple, Acer macrophyllum, can have pits, bark inclusions, etc… Well, I found a few during the final shaping. I knew I was getting pretty close to maximum depth in one corner, but I couldnt leave that little black spot glaring at me. Then I was all the way through and exposing the bloodwood below, nothing ...
The handle.I did not like how the handle was looking, it appeared to lack any of the swirling grain that the top inset panel has. That happens sometimes after shaping, the good stuff ends up on the floor. Also… if you look close, you will notice in the picture below that I sanded too deep into the right corner of the handle and exposed the spline! Oops! So I made a new one from Black Palm Wood, a first time for me. The black color ties in with the Wenge corner splines, plus I love ...
After glueing in the medallion, I went ahead and sanded it flush with the lid. I did this to be sure it looked ok. I was worried about chipped out areas below the rim showing up after the sanding and it would be much easier to replace the panel at this stage before the entire box was shaped. It would make aligning the jig for recutting the recess less of a nightmare. But it looked fine. The handle is a piece of cut off from the Maple medallion. I simply slotted a mortise in it and the lid ...
This shows the medallion getting glued in place. I decided to do a loose fit between the medallion and lid on this one due to the fact that I just couldn keep the bloodwood from chipping out even with a new cutter and climb cutting. I have done this before, filling the gap with black epoxy for a shadow line effect. I am using spacers to even out the gap. Before fitting the medallion I had ran a router around the inside of the box and cut a 3/8” x 3/8” rabbit for the lid to ...
I cut the lid a little oversize and made a jig to route out for the maple center panel (medallion). And after. I always make a test piece to size the real insert to. And here is the maple insert prior to rounding the corners which I do by eye on a disc sander and final fit with a sanding block a little at a time. Stay tuned
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