A Quick, Accurate Way To 45 Your Corners If you build boxes at all, eventually you tire of cranking your blade from 90 degrees to 45 degrees and back…I did. So I built this simple jig, and now I can cut all 8 ends of a box accurately in about 5 minutes, AND STILL LEAVE MY TABLE SAW SET AT 90 DEGREES. Assumption: I am assuming that you have already laid out the board for your sides and have cut all four sides of your box to length. Short side, long side, short side, long side...
Updated 1/16/12 I spent a lot of time developing a way to let the lid swing down into the box, yet still maintaining a fairly tight reveal on all four sidesThe difficulty is the lip itself. It doesnt allow the back of the lid to drop into the box, so thats where we need to cut it away a little deeper at the back. I call these pockets.The other difficulty is in getting the hinge placement spot on or it wont open at all or not far enough to stay open. Here is how its done: Use the same pa...
Hello to all and all are Welcome, Intro: Hi, my name is Kory Kiker and a couple of weeks ago Ms. Debbie contacted me about conducting an online class for those interested in learning the art of intarsia. I was very excited about the chance to share a few things I have learned in the last three years of doing intarsia art. Before intarsia I did a lot of wood carving so I hope this helps give each project more depth and definition. I will tell you now that most of the things I’ve lear...
Updated 1/15/12 At this point we have a box body with corner splines.Our lid is still oversized, so we can stop here and just use it to make a traditional box,one where the lid sets on top.DO NOT CUT THE LID TO SIZE UNTIL YOU ARE SURE OF THE STYLE OF BOX YOU WANT TO MAKE! For some, this may be the best option. They may not have all the required tools or may feel their skills need a little more honing.Or, you could leapfrog over the next few stages and pick up the project again when we d...
Updated 1/15/12 Now we need to cut a recess in the lid for the medallion to set down into.DONT cut your medallion until you have routed out the home for it.I typically make the medallion about 1” to 1.5” smaller on all sides than the lid depending on the box size and the piece of wood I have for the medallion. We are now going to make a simple jig for a router to set on and run back and forth making several passes of incrementally deeper cuts. There are a several ways to do ...
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
This Week I show you how to make a folding out feed table for your table saw. This design was based after an article and plan found in a 2009 issue of Woodworker’s Journal Magazine. Originally the plan was designed for a Cabinet saw with a Biesemeyer Fence System, so I had to make some slight modifications for my Porter Cable Saw. In this 3 part video series I show you a step by step on building this project as well as talk about the modifications I had to make. The Article and plans ca...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
After looking through some other blogs here on LJ and watching some Youtube videos I thought that the tumbling block cutting board was something that looked challenging, cool and something I wanted to try. I learned some good ideas from these other blogs and wanted to share some of my experiences having now made three of these, my setbacks and discoveries to better produce these tumbling block patterns. I purchased a Wixey digital angle gauge as it looked like you really needed to be accu...
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