Hello to all and all are Welcome, Intro: Hi, my name is Kory Kiker and a couple of weeks ago Ms. Debbie contacted me about conducting an online class for those interested in learning the art of intarsia. I was very excited about the chance to share a few things I have learned in the last three years of doing intarsia art. Before intarsia I did a lot of wood carving so I hope this helps give each project more depth and definition. I will tell you now that most of the things I’ve lear...
Updated 1/16/12 I spent a lot of time developing a way to let the lid swing down into the box, yet still maintaining a fairly tight reveal on all four sidesThe difficulty is the lip itself. It doesnt allow the back of the lid to drop into the box, so thats where we need to cut it away a little deeper at the back. I call these pockets.The other difficulty is in getting the hinge placement spot on or it wont open at all or not far enough to stay open. Here is how its done: Use the same pa...
Updated 1/15/12 Now we need to cut a recess in the lid for the medallion to set down into.DONT cut your medallion until you have routed out the home for it.I typically make the medallion about 1” to 1.5” smaller on all sides than the lid depending on the box size and the piece of wood I have for the medallion. We are now going to make a simple jig for a router to set on and run back and forth making several passes of incrementally deeper cuts. There are a several ways to do ...
Updated 1/15/12 At this point we have a box body with corner splines.Our lid is still oversized, so we can stop here and just use it to make a traditional box,one where the lid sets on top.DO NOT CUT THE LID TO SIZE UNTIL YOU ARE SURE OF THE STYLE OF BOX YOU WANT TO MAKE! For some, this may be the best option. They may not have all the required tools or may feel their skills need a little more honing.Or, you could leapfrog over the next few stages and pick up the project again when we d...
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
I’d like to start by saying thanks to all the positive people here on LJ. I posted a video last week, http://lumberjocks.com/davemoorefurniture/blog/14854, and got some very nice responses and a warm welcome. To give a proper thanks to the LJ community and to contribute to the advancement of all our skills and enjoyment, here is another video.This video is on scratch stocks; a simple way to make molding. In combination with the router I show how to design and make a cutter that creat...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
This Parquetry panel is an insert for a conference table. This is the companies logo, It’s an abstract design of an Eagle. The panel size is 24” wide x 54” long. This was a very fun project, it took me around 32 hours to draw, cut, glue, and stain and finish. I used the “The Window Method” because of the long straight lines and the geometrical shapes. It’s much more accurate this way. If I was to used a scroll saw it would be very hard to keep the lines straight. 1...
Next step is to make the ends of the segments curved. Shell-like if you want.For that we need a new jig.. Yeah I know some of you haven’t finished the first one..!This is ultra simple.Firstly a fresh piece of ply .. 1/4 ” is fine.I inserted a bearing to make this more durable .. same same as last one.This was positioned 4.5 ” from the end[centred on the width] and an arc cut on the end via the circle cutting jig.. same same.Cut two fences same as the one of the first jig ...
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