Finally got some pictures taken of the cutting process so here is the promised blog .This is the is the cutter I use ( CMT box joint cutter set ) This is the sliding jig riding on the fence cheek ,glued and screwed together and nice and square to the fence with no play which is very imported.The cutter installed and tilted to 45 DEG. and a insert just for this cutting operation.Notice the pencil mark on the insert which indicates the setting of the fence for the first cut. The indexing...
Had a surprise today, more funds available in the budget than I thought so I went to the lumber yard and got the wood that I needed. Got it all milled up and the front rail is now in the clamps. Due to my clamp shortage, I’ll have to glue up the last leg after I get home from work tomorrow night. But that’s good because it’ll set me up perfect for next weekend’s activities. I picked up a 2 – 5/8” forstner bit for the plastic bearing ring, a 4” fors...
Today was a light day for me as I’m running out of things I can do until I get more wood, so today I cut out the side profile of the chop. I had this piece of thin ply laying around so I ripped it down to size and put my alignment marks on it, then drew the shoulder using a french curve template. Using the centerline I was able to do both sides. I clamped it on edge and sanded the template profile smooth then traced both sides on the chop. I cut a bunch ...
Yesterday I picked up a 1 – 1/4” forester bit and a 3/8” x 10” long brad point bit at Woodcraft. The forstner bit is for drilling the hole through the chop and leg for the leg vise. The bit is too short to make it all of the way through the leg so I also need to get a forstner bit extension. The 3/8” bit is for the pins that hang the Criss-Cross on the chop and leg. The chop is 9” wide so this was barely able to make it through. I didn’t want to hassl...
I needed an upgrade in my shop for my Lutherie tools and I didn’t want to get those pricy steel tool box to go in my woodworking environment. So I sat down at my drawing table and tried to come up with something to accommodate my need, at a reasonable price, and made of wood. I made this tool chest with only 4 boards of 8’x6”x1” of black Walnut. I always love the Idea of not using screws and/or nails, therefore I made a Dovetail construction. The entire construction was completed in 4 mont...
Yesterday the last thing I did was cut up that big walnut board and laminate two pieces for the leg vise. Took it out of the clamps this morning and I think I’ll wait for this Sunday before going forward with it. After I was done yesterday, I was in the house and heard this big crash. I never did find out what it was until this morning I saw the walnut glue up had fallen off my table saw and bent one of my hand screw clamps. Oops. In the meantime, I worked on the d...
Yesterday I took the end cap and cut out two mortises first using a spade bit and then chiseling it square. I had to trim the tenons down a bit to fit in, and when I was squaring the small mortise, part of the end grain wall broke away leaving me with a big gap. I really didn’t want to make another end cap and do all of this work again, so I think I’m going to go with it for now. If I decide later I can’t live with it, I can just take it off and make another o...
Picked up this old Spoke shave for a couple dollars, just because I like spoke shaves. Did not think it would be worth anything or really all that good of a spokes shave. But for a couple bucks it was worth it to me for the “practice” of cleaning it up. Condition it was in when I got it. The soul toke about 4 hours of work just to get it back to flat. The only markings I was able to find anywhere on it was “JK” lightly stamped on the top and bottom of each han...
Last night I snuck out to the shop to take the clamps from the front top that I glued up earlier that day and used them to glue up two of the legs. I just had to get it done before bed. This morning I just let them sit as I had other stuff to do. I started with flattening the bottom surface of the front top. I had to run it across the jointer in halves like I did with the back top and I thought I did ok but I realized that after running the top surface through the planer, that surface was...
So this is taking too long, I’m impatient. I called the wood supplier last week and was told that more 8/4 hard maple would be in the store on Tuesday. I called Tuesday and was told Wednesday. Called Wednesday and was told Thursday. I give up, so I went south to anther supplier in Eugene and I was only able to find one suitable board to complete the legs and one really nice 8/4 piece of walnut for the chop and the deadman. While I was there I got a call from the shop in portland that th...
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