If figured it would be better to work on the vise install on the leg before the bench was assembled. Heeding my own advise, I read and re-read the install instructions again before I started. First thing I realized was that the leg vise install is as much about the chop as it is about the leg. Makes sense – a vise isn’t much with just one surface :-) So I glued up a board to use as the chop: The chop needs to be at least 2 1/2” thick and I all have is 8/4” board...
After the success tweaking the installation for the end vise I hoped the good karma would continue to the leg vise. Not so… It All Starts With A Small Bonk… I removed my chop from the clamps, removed the glue and jointed/planed to size. the final size was about a 2 3/8 thick – plenty. I determined the centerline of the chop and leg and clamped the chop directly to the leg. I transferred the hole locations to the chop. The it was off to the drill press. Simple. While at Marc Adam...
After class the bench parts were loaded into the truck and brought home. I have a double right angle entry to the basement steps. One of my classmates, Sean Baker of San Diego graciously volunteered to help get the heavy top into the basement. It was heavy, but surprisingly, not all that challenging; considering it was Friday at 5pm and we were wiped from the marathon week.assembly-1 Assembly Once all of the parts were in and organized we got right to the assembly. It really is a qu...
I’ve been planning a workbench build for two years, maybe a bit longer. Started by reading everything I could, followed by some quality SketchUp time. Had a design, changed it. Tweaked it again. Threw the design out and started over. More tweaking followed. And so on… Settled on a Roubo variant, and ordered Benchcrafted hardware. A year and a half ago. Complete re-design once again. Did a couple tweaks to that and ordered the lumber. Should be well-acclimated to my shop by n...
Installation of the wagon vise hardware – very easy to follow directions! Gluing up the paduak for the leg vise. If you are going to use the crisscross system, ensure you have a minimum of 2 1/4” final thickness on your vise as the cavity routed for the hardware is considerable. Plywood top is in place and vise hardware is partially assembled. Couldn’t resist trying the hardware out after the right front leg was drilled for the holdfast clamp...
I did follow the WoodWhisperer’s plans for the dog holes as well as many of the other elements. I reversed the dog hole jig to make one for the dog block which was canted in the opposite direction. The only thing that accomplished was it kept the 3/8” strip on the movable dog block on the same side as the glue-up. Routing the dog holes went smoothly, lots of sawdust and shavings! Gluing the thin strip to the routed piece with a full length caul. Broug...
I have extended the length of the base to make room for more drawers, and also the length of the top to 96” instead of the WW planned 87” since my material was 10’ long and there seemed to be thought at the time that it would be better suited for what I do… After a lot of planing and thicknessing (those pieces are really awkward and heavy after awhile) I was ready to start with the glue-ups of the top sections. Most of the beech pieces I had were between 6...
Installing the hardware was straight forward. For the fixed jaw an 1 1/2 hole is drilled and shaped to accept the nut. Then 3/4” hole goes all the way through. The 3/4” hole in the mobile jaw is elongated to prevent binding. Install both screws and done! ————————————————————————————...
When I ordered the BenchCrafted hardware I also ordered the hardware for the Moxon vise. Not only was I inspired by BrandonW’s bench but also his Moxon vise. So, it has been sitting in my shop for about nine months. Brandon’s Moxon Vise The plan is to make a Moxon Vise Bench-top Bench because when I doing fine work I find myself slumping over for extended periods of time. That kind of zaps the fun of it after a while. Furthermore, I admit to being spoiled when comes to h...
With the top done, set the leg assembly in position next to the face vise. And the end vise slides to make sure everything still fits. Square everything up and mark the spot where the hex bolts attach the top to the top rail. I used the top rails as a jig to get the holes straight and drilled from the bottom toward the top to just where the brad point stuck through the top surface. This gave me a pilot for later drilling the counter bore in the top for the ½” bolts that attaches the...
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