In this final section of the Wine Cork Display Tutorials I will show you how I cut and glue in the miter keys. Larger Picture Version LJ Project of Finished Displays Here you can see my miter key jig. Since I cut so many miter keys for the wine cork displays and the boxes I make, I decided that a nice, large, dedicated jig would save me a lot of time. It works really well, I’ve used the heck out it. The first thing I do is figure out how far from the edge I want my keys to...
In this tutorial, I’ll show how I glue and assembly my wine cork displays. If you’re interested in a version with larger pictures, follow the link below: Bigger Picture Version Now that I’ve got my glass, I can begin the glue-up. However, I suggest sanding the inside first, one less thing to deal with later. I begin by laying my pieces down on my table with the inside facing down and the front facing away from me. I use a piece of MDF to make sure the front edges...
Well, the day came and my new Grizzly G0555X bandsaw arrived along with the moblie base and riser kit. Here, I’ll talk about how I single handedly assembled both the mobile base to fit the stand and the riser kit. My hope that whatever little inspirations I had may help someone else down the road. Let’s start with the mobile base (32 bolts and all make it quite time consuming)Here you have your choice of bolt up through the casters and nut on top or bolt on top. Personally, ...
Here's the link for the fourth post in this series. We’re at the point where the project needs to be assembled, and the care and deliberation you take in this process is going to pay big dividends when we start to apply the finish. With a project this close to completion there is a tendency to rush things – especially if a deadline (like Christmas) is looming. However, a slipup during the assembly process makes finishing much more difficult. Comments and your own tips are ...
So I started working on the first box tonight. I am working with 1/2” walnut that I ordered from WoodCraft. I had decided to take 1” off the front of the prototype and add 1” in width instead. Now the inside compartment can comfortably hold an iPhone or Droid. First I ripped the board to 2” wide then proceeded to cut it to 4 pieces each 6” long. Next I routed out a 1/2” dado for the dividing wall slot. After routing a dado for the box botto...
Thanks to some advice on the forums as well as some great reviews and piles of other useful stuff about a variety of table saws, I decided on the Ridgid R4511. Of course, it helped that there was a sale this weekend…perfect timing. Given I’m not unnaturally gorilla-like, I opted to have HD deliver the 450lb package. The saw arrived today…what a marvel of packaging this thing is…whoever figured out how to package this saw up should make puzzles too…the bo...
I lamented last week that I just missed the closing time at the local bearing shop. I got there yesterday nice and early and they not only had the right bearings, but bearings with the exact same set of numbers stamped on the side. That gave me some confidence, even though the race covers looked a bit different. The man told me they were from their higher quality line of bearings, and here’s hoping. They were $10/ea., whereas Sears’ version were $4/ea., but I was happy to just get...
It’s the JET – JSG-96CS: 6’’ x 48’’ Belt / 9’’ Disc Sander w/ Closed Stand, 3/4HP 1Ph, 115V. It arrived by pallet in two boxes: Right away the 3/4HP motor and belt seemed bigger than I’d imagined this past year or two (this has been on my wishlist for awhile now). I had even scaled up my mental image, but it was still bigger than I thought: The closed stand is a very thick sheet metal, and heavier than I expected. It was a...
I made some good progress today and it looks like the next time I can spend a decent amount of time in the shop, I should have this thing assembled. I started today sanding the three brackets and the aprons in preparation for assembly. I noticed a decent sized dent in the face of one of the aprons and decided to try out the wet rag and iron method to raise the dent. I forgot to get pics, but it worked like a charm. As I was sanding one of the end brackets and looking at the inlay that h...
After 3 days of raining I finally was able to bring the main bed assembly up to the house to get ready for the final assembly and installation. The first thing I did was place the main assembly face down on the floor and set the outer case verticals on each side. After inseting the pivot pins of each vertical into the mating piece on the bed frame I used the E-clips to lock them in place. I then placed the head board in position and since I did not have one clamp that would span the ent...
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