I have the problem described by Mr. Unix, a shattered speed control rotor on my 40-601 Delta Scroll Saw. I understand how and can make the replacement rotor that he developed. However, the axel on which the rotor hub is secured appears to be pressed into the cast iron housing of the saw. Moreover, the axel has a gear mounted to it. Finally, I am uncertain whether I have the skill or tools to remove the axel. Consequently, do you have a sequence or method to remove the axel? I apprecia...
At long last, my latest booklet, How to Make a Ball-Jointed Doll in Wood, is finished and available. After a year of trials and errors I have made a darn good set of plans and instructions for my 7” ball-jointed doll. The booklet is 48 pages long- more a mini-book than a booklet- and has 120 full-color step-by-step photos as well as 6 pages with full-sized plans and assembly diagrams. Go to my web site to order your download: www.woodworks-by-donna.com
When assembling the fence for the jointer, you need to place the fence on the table in order to have clearance to insert and tighten the screws holding the fence bracket to the fench carriage that rides on the “ram” (the rack-and-pinion steel post): I noticed upon installing the fence, that there was a lot of play in the fence, but that the default position it wanted to settle at was with pretty uneven gaps at the infeed table side vs the outfeed table side, even with the i...
As I wait for a friend to help me flip the table over, I get to the assembly of the legs. Note: If you don’t do a lot of squatting exercises, be prepared, you will be doing 24 reps for all the screws that go into the legs. Here are the legs assembled. All and All the legs go together real well, very little manipulation. Another note: if you want the leg protectors on the bottom of the legs (they are plastic), now is the time to put them on !! I opted not to use them and use rubber s...
I’ve been using the assembly table in the shop for a little while now. I made the murphy bed and a couple other items and it came in handy. I like it.Please realize that my idea of an outfeed table as a combo assembly/outfeed table is a preference of mine and not necessarily of others. I downgraded from a woodworking bench with vices and such to this after I found that I needed outfeed and assembly capabilities more than a workbench. I use a combination of hand and power tools. I use po...
Complicated Face Frame The Dr. White’s chest is a combination wardrobe/chest of drawers and has a complicated face frame. There are eight mortise and tenon joints, ten dovetail joints, and one half-lap joint in the frame. I cut the dovetail joints with my Leigh dovetail jig. Watch this video to see how I cut the female portion of the face frame dovetail joints. I cut the male portion of the joint using the same jig in the vertical mode and the bit set at the same depth. NOTE: Chip out...
This one is almost stupid, but it happens to still be helpful. On a through mortise you can center your work on a dog hole and some of the random chips will fall through it rather than get jammed into the bottom, where you will have to extricate them later. And Now…a bonus tip!!! When test fitting a mortise and tenon joint take care not to snag anything important… You have been warned and so have I. Cheers, Ryan
This covers the construction of 26 shipping skids described in project 80698. Lumber:86 – 4×6s 16 feet long26 – 2×6s 8 feet long234 – 1/2×10 inch galvanized hex head bolts234 – 1/2 inch galvanized nuts468 – 1/2 inch galvanized washers780 – 3 1/2 inch framing nails Tools:Hitachi 12 inch miter sawDeWalt miter saw stand.Black and Decker 1/2 inch “Hole Hog” drill, all metal constructionPorter Cable Framing NailerCampbell Hausfel...
Thought this might be interesting for you LumberJocks,enjoy…
my first adventure into the wonderful world of DRAWBORING was a great experience. it was not difficult and the results are amazing. drawboring is pegging a tenon into a mortise with the peg-hole in the tenon shifted slightly toward the shoulder causing the peg to tighten up the joint I used red oak 1/2” dowels from lowes. I took my time going through all their stock to choose the straightest grain dowels. the ideal would be to make my own from riven white oak, but the red oak work...
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