Updated 1/16/12 This is the fun part! Its scary too! The idea of taking a nice crisp box, one you have spent countless hours making, and attacking it with a tool designed for slag removal is…well…its a little disturbing. Maybe I was influenced by old Hitchcock movies more than I know. Seriously, what I enjoy is the freedom this gives me. Everything up to this point has been tied to measurements and careful setups. This is where we can cut loose a little. But slow down Hot...
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
Intro: Hello to all and welcome to the first installment of Intarsia Basics. Before we can start cutting we need to select the wood we want to use and get our pattern ready. Wood Choices: I prefer to start with stock that is one inch thick because that gives you a lot of depth that you can work with. It will require a little more sanding on some areas but it will help to give your piece a 3D look. It is your choice if you prefer to stain your wood to achieve the colors or use exot...
This class will show you the steps that I took to build this really beautiful side chair designed by Mr. Kevin Rodel. Here’s a photo of just some of my chairs sitting around our kitchen table. I’ll be sharing several good things (and a few bad things) that evolved down in my shop while building ten of these gorgeous chairs. Hopefully you will walk away with a handful of tips that will make your chair building session a much more pleasant experience. I learned an unbelievabl...
I recently finished working on a cutting algorithm app for the iPad and iPhone called Smart Cutter, and wanted to share the app with every one hoping get some feedback from carpenters and wood workers. Smart Cutter finds the maximum number of small pieces cut from a larger sheet of paper with minimum scrap. It employs a state of the art algorithm to generate the maximum number of small pieces cut from a larger sheet of paper, wood, cloth or any other material, with minimum waste. Whether y...
“If you do not expect it, you will not find the unexpected, for it is hard to find and difficult.” ...Heraclitus 500 B.C. This woodworking online episode is part of the Let's Build Series Woodworking Tips and Techniques:1.) Creating a foxtail wedged tenon joint. We continue with Part 6 of our arts and crafts wood project, the making of a Koa wood veneered jewelry box. We begin by finding the center on the wooden box lid. To do this we use a straight edge to mark diagon...
The following is an addition to The Apprentice and The Journeyman woodworking video series, Let’s Build. The dedicated dado sled for the table saw is a highly versatile woodworking shop fixture that can expand the woodworking approaches used by many woodworkers. Dado blades are used on the table saw instead of a typical saw blade and the dado blades are often said to be “stacked.” This term implies that the dado blades, chippers, and shims are combined to create a cert...
Hi everyone, I started this project a few days ago. It is a Box Elder Burl that I hollowed out with an arbortech and plan on getting a 36” glass top for it. I am wandering how to finish the outside. Due to the pressure washing. It has made the surface a little ruff. So I am not sure if I should sand it and just show the figure or keep it natural. I still have a little bit more of hollowing it out. I also plan on sanding the inside and figure out how to make the figure pop out visuall...
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