Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
I would like to start out by saying the projects listed on this site really show some of the best talent and creativeminds ever amassed on one website. Makes me jealous. Any way I have been asked to show how I make a Texas Star, so I decided to share this with everyone. There are a few things you need to make before starting. First thing is to make a pattern making fence for your table saw. It is real simple. I usually make mine 4-6 inches wide out of 3/4”plywood. Rip a scrap piece o...
Intro: Hello to all and welcome to the first installment of Intarsia Basics. Before we can start cutting we need to select the wood we want to use and get our pattern ready. Wood Choices: I prefer to start with stock that is one inch thick because that gives you a lot of depth that you can work with. It will require a little more sanding on some areas but it will help to give your piece a 3D look. It is your choice if you prefer to stain your wood to achieve the colors or use exot...
“If you do not expect it, you will not find the unexpected, for it is hard to find and difficult.” ...Heraclitus 500 B.C. This woodworking online episode is part of the Let's Build Series Woodworking Tips and Techniques:1.) Creating a foxtail wedged tenon joint. We continue with Part 6 of our arts and crafts wood project, the making of a Koa wood veneered jewelry box. We begin by finding the center on the wooden box lid. To do this we use a straight edge to mark diagon...
The following is an addition to The Apprentice and The Journeyman woodworking video series, Let’s Build. The dedicated dado sled for the table saw is a highly versatile woodworking shop fixture that can expand the woodworking approaches used by many woodworkers. Dado blades are used on the table saw instead of a typical saw blade and the dado blades are often said to be “stacked.” This term implies that the dado blades, chippers, and shims are combined to create a cert...
Hi everyone, I started this project a few days ago. It is a Box Elder Burl that I hollowed out with an arbortech and plan on getting a 36” glass top for it. I am wandering how to finish the outside. Due to the pressure washing. It has made the surface a little ruff. So I am not sure if I should sand it and just show the figure or keep it natural. I still have a little bit more of hollowing it out. I also plan on sanding the inside and figure out how to make the figure pop out visuall...
I recently finished working on a cutting algorithm app for the iPad and iPhone called Smart Cutter, and wanted to share the app with every one hoping get some feedback from carpenters and wood workers. Smart Cutter finds the maximum number of small pieces cut from a larger sheet of paper with minimum scrap. It employs a state of the art algorithm to generate the maximum number of small pieces cut from a larger sheet of paper, wood, cloth or any other material, with minimum waste. Whether y...
Thanks for joining us for the third installment of “Intarsia Basics” and this is where it starts to get really fun. Cutting out the pattern is one of the best parts of doing this kind of art. It takes a little practice to get used to using your saw. You can look up some practice patterns or just make some zig zags, loop the loops, straight lines, gentle curves, and circles on a piece of paper and glue to a practice board. Cut out some of these and you will start getting used to the “feel ...
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