Updated 1/15/12 Now we need to cut a recess in the lid for the medallion to set down into.DONT cut your medallion until you have routed out the home for it.I typically make the medallion about 1” to 1.5” smaller on all sides than the lid depending on the box size and the piece of wood I have for the medallion. We are now going to make a simple jig for a router to set on and run back and forth making several passes of incrementally deeper cuts. There are a several ways to do ...
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
Updated 1/16/12 This is the fun part! Its scary too! The idea of taking a nice crisp box, one you have spent countless hours making, and attacking it with a tool designed for slag removal is…well…its a little disturbing. Maybe I was influenced by old Hitchcock movies more than I know. Seriously, what I enjoy is the freedom this gives me. Everything up to this point has been tied to measurements and careful setups. This is where we can cut loose a little. But slow down Hot...
This class will show you the steps that I took to build this really beautiful side chair designed by Mr. Kevin Rodel. Here’s a photo of just some of my chairs sitting around our kitchen table. I’ll be sharing several good things (and a few bad things) that evolved down in my shop while building ten of these gorgeous chairs. Hopefully you will walk away with a handful of tips that will make your chair building session a much more pleasant experience. I learned an unbelievabl...
The following is an addition to The Apprentice and The Journeyman woodworking video series, Let’s Build. The dedicated dado sled for the table saw is a highly versatile woodworking shop fixture that can expand the woodworking approaches used by many woodworkers. Dado blades are used on the table saw instead of a typical saw blade and the dado blades are often said to be “stacked.” This term implies that the dado blades, chippers, and shims are combined to create a cert...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
Taken from original article…Learn how to make Wood Inlay Bandings Visit…TheApprenticeandTheJourneyman.com Learn more, Experience more!
After two more surgeries and almost a year, I am getting back to the shop to start woodworking again. Last year I made a “quilted cutting board” and have a few people offer to buy it, but I have no idea what to charge someone for this type of CB. If anybody that sells CB’s could help me I would appreciate it. It is 12×18 x 1-3/8 thk and made from Black Walnut;Sugar Maple;Shedua;Yellowheart;Goncalo Alves;Santos Mahogany;Paduck. It took me two weeks to finish.
Here are the instructions for making my style of the wine bottle balancer: 1. Cut pieces to size on the table saw: 3”x12” (3/4” stock). 2. Drill angle hole at 45 degrees, 3” from one end on the drill press with a 1 3/8” forstner bit. 3. Cut rounded top on band saw, jig saw, or scroll saw. 4. Round over edges on both sides of the board with a round-over bit on router table (this is optional, but it just makes for a more decorative look and...
One of the parts of woodworking that many would like to do better is finishing, and that includes me. On my quest to obtain the background I have bought books, talked with professionals in the field, and searched high and low on the internet to find the answers to my questions. Some of the questions arose as I was completing a project but others were generated by what I had read. As I have gotten older I say to myself, “I know I have read something about this particular procedure”, but I...
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