USPS somehow lost the chair’s full scale plans. They scanned them leaving the last main distribution center and then never got scanned again. They were packed in a shipping tube so it should have been unique enough to stand out. Eventually we worked things out to get a new set to me. That occurred yesterday, Thursday afternoon. By Friday evening I have the plans mounted to 3 by 4 feet backer boards. I have used marker or masonite boards to etch the curved chair parts. That step was d...
This month I created a tribute video to Edward Barnseley, one of the last Arts and Craft English woodworkers who created furniture with only hand tools until 1951,. The video captures some iconic photos of woodworking that remind us why we got into woodworking. The video can be found at https://www.youtube.com/watch?v=XIyOI3UwnfM
Here is my process for cutting the inlay shown on Glen Huey’s mirror frame. First I used a 2-1/8” forstner bit to cut a hole for the template. The template is made from 1/4” mdf core plywood, and a couple 2” wide strips of mdf on the underside. The underside of the jig is shown here. The mdf strips trap the 3-1/2” workpiece, and center the hole. My walnut stock was less than 3-1/2” wide, so I wedged it in place. Here is the jig and the route...
Top finished Frame assembled Four-inch long T30 lags secure the top timbers. Laminated or not? By laying out my jointlines carefully, I was able to laminate some 8/4 and 5/4 together. The glueline is at the angle of the timber, so it is not visible. In addition, I laminated some thin veneers on both sides. Back to the project page… http://lumberjocks.com/projects/71281
End assembly joints are drawbored and pegged with 3/8” walnut pegs. I use this pounding block to set the walnut buttons to the right depth. The buttons conceal slotted screw holes that attach the breadboard ends. Next up is fitting the keyed tenons that connect the two end assemblies.
Cutting the tenon with a router and edge guide jig. This is the setup described by Gregory Paolini. It works well, the only trouble is you have to flip the table several times while sneaking up on the final depth of cut. I recommend cutting only the first pass, then flip and check the fit. Cutting all the way to the shoulder will make it difficult to support the router. The jig is clamped in place, and stays put while you flip the top. Double sided jig helps align the shoulders of t...
After pattern routing the long arched rails, it was time to turn my attention to the top. I started with 6/4 stock, all from the same log. Biscuits were placed every 6” to help with alignment and add strength. I once did an experiment with biscuits – joined two boards with biscuits (no glue) and soaked them in water for a while. I took it around to each family member to see if they could pull the boards apart—- and none could. I took the top over to Creative Woodwo...
I wanted to design an arts and crafts dining table that included arched rails and twin keyed tenons. I like several of the Stickley tables, but wanted something original. I like the feel of Keven Rodel’s Talesien desk, which served as inspiration for this table. The stack of parts is growing… Initial frame assembly… And the tabletop glueup…
I am now midway through a project to build a mission dining set. It will include 6 side chairs and two end chairs. I started with the chair construction using quartersawn white Oregon oak that I kiln dried myself. The chair design is a modern version of the arts and crafts style that is also very comfortable. The style was inspired by Kevin Rodel, Gustav Stickley, and Elbert Hubbard. I had fun designing them on Google Sketchup. It is surprising how many hours it ta...
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