Basic 1/4 ” plywood.. mark a line at a diagonal across the board.NB. the sharper the angle the longer the piece that can be cut.Inset two bearings on this line 19” on centre to enable the use of the 9.5” Radius template from the first jig with single curve. Fit a bolt in the righthand bearing and fit to the bearing in the base unit.. turn on bandsaw and cut the curve till you reach the line and then change pivot points to the left hand side of both the jig and the base unit ...
This is all there is to it.. you work it out!
Many of the nightstand components are complete now and I am getting ready to start gluing. I plan to glue up several intermediate components and then glue the components together. The first component includes the two front legs and the upper and lower drawer rails. These pieces are all sanded now and I plan to glue them up shortly. The next piece will include the two back legs and the back apron. Finally, I will connect the front and back with the side aprons, center drawer rails and the bott...
There are a number of ways to hold the panel in place. You could cut a rabbet on the inside edge, or you could cut a groove on the inside of the stiles and rails like a cabinet door panel. I chose to stick with the method David Marks used, panel stays. Yet once again, there is an arch to deal with. This time I thought I would just use the top rail as a bending template for a bent lamination to ensure a good fit. The plan was to resaw thin strips 2” wide and just long enough to fit ...
Tonight was panel making time for the 6 shelves in this cupboard. The bottom and middle shelves are wider because they will dado into the sides. Furthermore, the center shelf gets even more treatment because it forms the top of the closed portion of the cupboard and extends out a little on three sides. Here is what the finish sized blank for the center shelf looks like:The lip will be have a thumbnail edge added for a little bit of detail. There are two lower “floating” sh...
Here’s the story, everything is lined up and ready to go. the lumber is in the box and has been fumigated. My import manager (I had to bring in a pro to help with all of the paperwork) has all of the documentation complete and we are scheduled for the boat that leaves Jakarta this coming Sunday.We are having a bit of trouble with the customs broker in Jakarta, he says the lumber is over legal size but we are working on that.If we do make the boat this Sunday it will mean that I get the ...
Hello guys its been awhile thought I would let you know what I’m up to. Well I’m not getting alot of commisioned stuff right now, so I have time now to do what the wife wants and that is a T.V. stand. The stand will be made with Walnut and I will use birch ply for the carcass, the stand will be a corner unit with some storage above and below the T.V. I have to say it really is more enjoyable to work on your own pieces, you can take all the liberties you want and not have to c...
When we last left off, I was about to glue up the first cabinet door. Here it is clamped and drying: Here’s a detail (the wet marks at the left are just from wiping out glue – they dried up and disappeared): And because time-lapse videos are so fun, here’s the glue-up of the second door: And now the finished doors. Well… finished gluing together. Now there’s still sanding and coats of whatever I decide to use. I’ve been thinking of de...
Just a sneak peak of a new drunken weave board I am designing,, still in the prototype stages at this time but will continue with it until I am happy with it ..this is only a dry fit to see if the cuts are OK and what adjustments need to be made...
A friend of mine has been telling me for a while that he had shown his parents my website and that they love my work and wanted me to make them something. Well they eventually contacted me and commissioned me to make a table for them. They bought a lamp from an artist named Brian Giambastiani, which looks like a Jellyfish. The head, which illuminates, is made of blown glass, and the tentacles are copper wire. It is about 40” tall. So my challenge was to build a table that ...
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