After admiring the double and double-double dovetail joints that are capable with the Incra and other jigs, I started thinking, “Why not try this by hand?” So this box is my first experiment with handcut double dovetails. It took me some time to figure out the joinery process, but once I realized a few things about this type of joint, it seemed do-able. It was quite challenging but also a ton of fun. It also does take some degree of patience and precision…which I’m still working on. In...
I can’t believe I made it six months without working in my woodshop! I moved to a new house (built in 1800) that has a huge stone barn I’m now using as my wood shop. The house had been vacant since 1994 when it was sold to the quarry across the road. During that period, thieves stole all the wiring, plumbing and fixtures out of every building on the property. The house has been restored but the other buildings were left as is. Some roofs have caved in and were full of junk. I f...
This is my old tablesaw fence. It is a little hard to see from the photo, but I cracked it trying to “micro-adjust” it. So I started to look for an aftermarket fence, of which there are some really nice ones out there. I just didn’t want to spend quite as much as they were asking because I have a previously owned Central Machinery tablesaw. I also was curious to see if I could come up with my own fence. I was worried about two things with most diy fence systems that...
If you’re a fan of Sketchup for creating woodworking models, then the next obvious step is to use Sketchup to help you create cutlists and layouts. Sketchup plugin Cutlist 4.1 does just that. CutList 4.1 sketchup plugin helps you determine how much of each material you need to produce your design, taking into account nominal sized lumber with allowances for finishing to final size. Then it goes one further and lays out all of the pieces on boards or sheet good sizes of your choosing. Th...
Inspired by Jeff’s (Jcoulam) homemade cyclone dust collector, I decided to make one just like his. This blog is written to show how I built it. At a local home center, I purchased one 8”x24 metal duct, a 5-ft 2” PVC pipe, a 2” PVC elbow, and two 2” couplers for about $18. The first step is to make the cone. I tried to twist the metal sheet into a cone but just couldn’t make it look right and managed to get a small cut in my hand in the process. Ou...
Construct these beautiful end grainCutting boards Hello fellow woodworkers,In the spirit of sharing woodworking knowledge I am writing this tutorial for anyone interested in constructing these beautiful end grain cutting boards. Take a look at the photos of the four styles I have made, or create your own pattern’s and follow the steps I have outlined in this tutorial. Questions and comments are welcome, enjoy. For this board I used maple, walnut, lyptus and purpleheart. White oak, wa...
After posting my Woodworker’s CNC Router in the projects section, I received several requests to show how I made it. I debated whether to post something here or just send them off via a bunch of links. I decided to show you the journey that I took over several years and ended up with the machine that was posted. So here goes. Do you need one? No.Should you build one? Probably not.Have I done anything useful with it? Not really.Is it cool? Oh yeah. In 2004 I stumbled on an Inte...
� Do not argue with an idiot; he will drag you down to his level and beat you with experience. � Going to church doesn’t make you a Christian any more than standing in a garage makes you a car. � The last thing I want to do is hurt you; But it’s still on the list. � Light travels faster than sound. This is why some people appear bright until you hear them speak. � If I agreed with you we’d both be wrong. � We never really grow up, we only lea...
How to Make Custom Waterslide Decals This Waterlide Decal Tutorial is available as a PDF download on my website Materials List • Clear or White 8.5×11 waterslide paper• Deft Gloss Clear Lacquer• Brayer Roller• Paper Towels• Bowl with clean water SOURCES FOR DECAL PAPER WATERSLIDE PAPER • MicroMark• BelDecal 1. Make decal design on your favorite graphic application.I use a Mac based system so I will share the details of how I do things, however, you can do this on any co...
I blogged a couple of weeks ago about what I should charge for a small box I was asked to make. I thought that those of you who haven’t delved into the wonderful world of box making might like to journey along with me as I make this commissioned box. I was given the outside dimension for the box, as the owner intends to place it in a chest of drawers, so it must fit the size constraints of the drawer. The box will be 95mm high x 360mm wide x 240mm deep (approximately 3.75” x 14...
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