I’ve been getting a few email requests for a video on how I calculate the error ratio and how to correct and construct a cross cut sled that’s dead on square. I’ve been demonstrating this at the Woodworking shows for the past 5, 6 years and I still get emails asking me about the error ratio calculations. So here it is. Material List for sled:Runners: 5/16” x 3/4” x 30” Base: 1/2” x 34” x 30” Front Fence: 1-1/2” x 5” x 30R...
After admiring the double and double-double dovetail joints that are capable with the Incra and other jigs, I started thinking, “Why not try this by hand?” So this box is my first experiment with handcut double dovetails. It took me some time to figure out the joinery process, but once I realized a few things about this type of joint, it seemed do-able. It was quite challenging but also a ton of fun. It also does take some degree of patience and precision…which I’m still working on. In...
I’ve had a fancy for a thicknessing sander but a 10-20 inch model costs the equivalent of $1000 US over here and there’s no way I can justify that sort of spending so I looked into making one of my own. There’s no shortage of help to be had on the world-wide-web. The links I found useful include: Dominic’s Woodshop Kawika Ukulele Sander Ray Lanham Woodcentral Roberto-Venn School of Luthiery Mother earth The Woodshop Art Herrick Luthiers’ Friend Nick’s drum S...
This is a new style of cutting board (at least new to me). I was thinking about 3D designs on the way home from work last week, after Martyn’s Blog and Steve’s Video. So I came up with this. Kind of Sinister, kind of Tumbling block. Once I drew it out, it reminded me of Staggered Stairs (which are kind of cool), and reminded Karen of the Steps on the Row Houses in Baltimore. So that is how the name came about. I started with 6/4 walnut cut into 10 inch strips. This small length makes ...
How to use a KerfmakerOk, many asked me this question, and I have seen it again and again on LJ. If you need to find out how to make one, you can see my Kerfmaker 'Brass'n wood'. Another fun gadget is the tenonmarker:http://lumberjocks.com/projects/39236 I’ll try to explain, as well as I can, feel free to ask questions if I do not make myself clear (I’m only human): Collect what is needed, in this case a base stock and two thinner side stocks, and of course a Kerfmaker...
I started this project after building an assembly table from an issue of Wood Magazine (March 2010). The table was a lot of work (the torsion box top) but the main unit holding the table up was an easy build. That’s when I hit upon the idea of using the same design for a group of extra tables for other uses. I’ve built a number of these already, and am using one as a router table, a miter saw station, and a sharpening station. It is built using standard re-dimensioned co...
I am working on both tutorials for a couple of reasons, to correct many areas that were unclear and to add in all the fixes I made in the comments sections. Some of the pictures I used were no longer showing up due to a glitch on the website I had them stored at and the tutorial made little sense without them. So I decided the text needed redoing also. I am very busy right now, but hope to get around to it soon.Stay tuned.Andy
If you’re a fan of Sketchup for creating woodworking models, then the next obvious step is to use Sketchup to help you create cutlists and layouts. Sketchup plugin Cutlist 4.1 does just that. CutList 4.1 sketchup plugin helps you determine how much of each material you need to produce your design, taking into account nominal sized lumber with allowances for finishing to final size. Then it goes one further and lays out all of the pieces on boards or sheet good sizes of your choosing. Th...
This is my old tablesaw fence. It is a little hard to see from the photo, but I cracked it trying to “micro-adjust” it. So I started to look for an aftermarket fence, of which there are some really nice ones out there. I just didn’t want to spend quite as much as they were asking because I have a previously owned Central Machinery tablesaw. I also was curious to see if I could come up with my own fence. I was worried about two things with most diy fence systems that...
I recently uploaded pictures of a cutting board (http://lumberjocks.com/projects/30543) and several fellow LJs asked me to show how it was put together. Subsequently, Patron quickly deduced the process and wrote a nice blog showing the step by step process for how to achieve the pattern. I encourage anyone who is interested to take a look because he has some nice pictures outlining the process. http://lumberjocks.com/patron/blog/15074. I thought I would add a short amendment to his blog de...
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