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A Solid Foundation to Build a Future - A New Workbench

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Blog series by bfd updated 08-24-2009 01:25 AM 3 parts 6343 reads 38 comments total

Part 1: building the bases

03-31-2009 02:31 AM by bfd | 7 comments »

So my latest project is officially underway. Click Here http://lumberjocks.com/bfd/blog/8062 to see the back story and details. I decide to build from the ground up so I start with the slab legs first. Here you see one end panel with the heavy duty glides attached and the 3 inner layers of Particle board. The glides are rated for either 1000 or 2000 lbs (either way they should hold!) The layers are glued and screwed together to make a particle board sandwich. I then atta...

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Part 2: The base comes together

04-24-2009 08:55 PM by bfd | 18 comments »

So my 3 sheets of veneer arrive and I open them to inspect them. I opted to use 2 ply 4×8 sheets to save time vs. laying up my own veneer. Out of the 3 sheets I rejected two, one walnut sheet which was supposed to be flat cut and the maple sheet which I paid a premium for to have wider leaves. The walnut piece didn’t have any cathedraling in it at all and was made up entirely of the quartered portion of a flat cut piece of veneer. The supplier worked with me to get me repla...

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Part 3: The Top

08-24-2009 01:25 AM by bfd | 13 comments »

This has been an off and on project for me for several months. I have put it on the back burner to take a few commisions and finally got around to working on the top. To make things easier on me from a time stand point I bought a premade butcher block top and added the aprons saving me the time of milling all that lumber. The first thing that I tackle is routing the tongue on each end that will support each end cap. I route a 3/4” groove on each end cap. Next I layout the dove...

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