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    <title>bentlyj's Blog at LumberJocks.com</title>
    <link>http://lumberjocks.com/bentlyj/blog</link>
    <pubDate>Thu, 06 Aug 2009 22:56:09 GMT</pubDate>
    <description></description>
    <item>
      <title>Wall Unit Build #4: Stained and Installed</title>
      <link>http://lumberjocks.com/bentlyj/blog/10389</link>
      <description>
        <![CDATA[<p>Here&#8217;s a pic of the finished unit.  <br />(I&#8217;m going tomorrow with a different camera hoping to get more and better pics.)</p>


	<p>The Concept Drawing<br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/wallUnit1.jpg" alt="Photobucket"></a></p>


	<p>The Built Unit<br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/6.jpg" alt="Photobucket"></a></p>


	<p>The Finished Product (New Pictures)<br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/24a.jpg" alt="Photobucket"></a><br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/3a.jpg" alt="Photobucket"></a></p>


	<p>Close up of Crown<br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/9a.jpg" alt="Photobucket"></a></p>


	<p>Close up of Base<br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/10a.jpg" alt="Photobucket"></a><br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/7a.jpg" alt="Photobucket"></a></p>]]>
      </description>
      <pubDate>Thu, 06 Aug 2009 22:56:09 GMT</pubDate>
      <guid>http://lumberjocks.com/bentlyj/blog/10389</guid>
      <author>bentlyj</author>
      <dc:creator>bentlyj</dc:creator>
    </item>
    <item>
      <title>Wall Unit Build #3: Ready for Stain</title>
      <link>http://lumberjocks.com/bentlyj/blog/10160</link>
      <description>
        <![CDATA[<p>The Pieces parts are all done.  The unit has been pre assembled to make sure everything works.</p>


	<p>Start with the Sketch Up Drawing<br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/wallUnit1.jpg" alt="Photobucket"></a><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/wallUnit3.jpg" alt="Photobucket"></a><br />Base<br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/1-1.jpg" alt="Photobucket"></a></p>


	<p>Center Cabinet<br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/2.jpg" alt="Photobucket"></a></p>


	<p>Attach the 2 end cabinets, and counter top<br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/3.jpg" alt="Photobucket"></a></p>


	<p>Put in the top panel<br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/4.jpg" alt="Photobucket"></a></p>


	<p>Set the crown on top<br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/5.jpg" alt="Photobucket"></a></p>


	<p>Hang the doors, <br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/6.jpg" alt="Photobucket"></a></p>


	<p><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/basedetail.jpg" alt="Photobucket"></a><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/crowndetail.jpg" alt="Photobucket"></a></p>


	<p>Next step is to take the unit apart,  give it a quick once over with 220 by hand looking for any marks that may have been made during pre assembly.<br />Lay it out and start the staining and finishing.<br />I will be using Sherwin Williams wiping stain that was custom matched for color. I spray the stain and wipe as I go doing all the pcs,  next I set the air pressure a little higher and lower the volume and give everything a light fog coat going around all the pcs spraying where necessary to make all the pcs consistent in color.<br />Next, 2 thin coats of pre-cat lacquer,  sand lightly with 220,  1 more coat of reg mixed pre-cat, hit with scotch pad,  1 more coat,  check for desired affect,  possibly 1 final coat depending on how the last coat looks.<br />I will be spraying the Pre-Cat Lacquer from a pressure pot,  using a Binks 2001 spray gun.</p>]]>
      </description>
      <pubDate>Wed, 22 Jul 2009 16:52:57 GMT</pubDate>
      <guid>http://lumberjocks.com/bentlyj/blog/10160</guid>
      <author>bentlyj</author>
      <dc:creator>bentlyj</dc:creator>
    </item>
    <item>
      <title>Wall Unit Build #2: Column Detail  (Routing the recess)</title>
      <link>http://lumberjocks.com/bentlyj/blog/9828</link>
      <description>
        <![CDATA[<p>After clamping and rough sanding the columns the next step will be to rout in the recess.<br />This is something that could have been done before the actual glue up,  but I forgot to read the manual so it will be done as the second step.<br />I laid out the size of the recess and decided that building a box around the column and using my 4&#8221; base laminate router would give me the spacing that I needed.  <br />Here&#8217;s the box with the column inside.</p>


	<p>I started out routing all the way around the ouside.<br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/Cropped1.jpg" alt="Photobucket"></a></p>


	<p>Then went back and forth to clean out the center.<br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/cropped2.jpg" alt="Photobucket"></a></p>


	<p>This was taking to long and leaving to many grooves in the bottom so I changed the method.  I added a long pc. to the inside of the box to act as a spacer to move the bit over and then went the long direction again and it left a much cleaner bottom.   (sorry, no picture of that)</p>


	<p>Here are the finished columns,  I did the same method for the small columns also. <br />I glued sandaper to small blocks that fit inside the recesses to sand them with.</p>


	<p><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/croppedcolumn.jpg" alt="Photobucket"></a><br />I left the small radius on the corners for now,  not sure yet if I want to square them or not.</p>


	<p>Next series I will attach the small coulms to a finished side and will build the cabinet boxes. Not much exiting to that, so will just show pics of the cabinets with the columns attached.</p>]]>
      </description>
      <pubDate>Sun, 28 Jun 2009 17:55:22 GMT</pubDate>
      <guid>http://lumberjocks.com/bentlyj/blog/9828</guid>
      <author>bentlyj</author>
      <dc:creator>bentlyj</dc:creator>
    </item>
    <item>
      <title>Wall Unit Build #1: Building the Columns (Taping the mitre Joints)</title>
      <link>http://lumberjocks.com/bentlyj/blog/9517</link>
      <description>
        <![CDATA[<p>I&#8217;m going to build a Wall Unit that will incorporate a big screen TV. I will make this Unit in sections and assemble the final product in the home.  I will try to document the process and show as much as I can,  I&#8217;ve never done this so have some patience and ask questions if you have any.</p>


	<p>Here is the Sketch Up drawing of the wall Unit.<br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/wallUnit1.jpg" alt="Photobucket"></a></p>


	<p>The wall unit will have 4 columns, two on the ends and two in the middle.<br />Here is a close up of the columns.<br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/wallUnit3.jpg" alt="Photobucket"></a></p>


	<p>This first series will be about gluing up the columns<br />This is not a new method by any means,  but I thought I would show my process for doing several miters at once.<br />So here is the process for making the columns.<br />First I cut all the miters on the pcs,  I leave the pcs long and will trim then to length after there glued up.<br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/DSC01176.jpg" alt="Photobucket"></a></p>


	<p>Next step is to hold the pcs together and put tape down the seams. I like to pinch them together tight and hold in place with small pcs of tape and then double up the tape with another pc down the whole seam.<br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/DSC01177.jpg" alt="Photobucket"></a></p>


	<p>Flip the boards over and apply a good bead of glue,<br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/DSC01179.jpg" alt="Photobucket"></a></p>


	<p>Next I fold the pcs together and use tape to hold them in place.<br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/DSC01180.jpg" alt="Photobucket"></a><br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/DSC01182.jpg" alt="Photobucket"></a><br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/DSC01181.jpg" alt="Photobucket"></a></p>


	<p>Let dry.<br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/DSC01183.jpg" alt="Photobucket"></a></p>


	<p>Remove tape.<br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/DSC01187.jpg" alt="Photobucket"></a></p>


	<p>Hit with sander and ready to go to the next step. <br /><a href="http://photobucket.com" target="_blank"><img src="http://i257.photobucket.com/albums/hh205/bentlyj/DSC01188.jpg" alt="Photobucket"></a></p>


	<p>Thanks for looking.</p>]]>
      </description>
      <pubDate>Wed, 17 Jun 2009 16:05:08 GMT</pubDate>
      <guid>http://lumberjocks.com/bentlyj/blog/9517</guid>
      <author>bentlyj</author>
      <dc:creator>bentlyj</dc:creator>
    </item>
    <item>
      <title>Work or Hobby?</title>
      <link>http://lumberjocks.com/bentlyj/blog/6532</link>
      <description>
        <![CDATA[<p>I see a lot of very nice things here.  And was wondering WHEN you do them.<br />I have a small cabinet shop that I do as a living and it takes all of my time just to build the custom cabinets that I build.  <br />So,  I was wondering how many of you do this for a living and then how many of you are the lucky ones that get to do this as a hobby.  I love doing this as a living and if I had to pick a hobby It would still be  woodworking.  I&#8217;m like the mechanic that&#8217;s car doesn&#8217;t run well.  lol<br />I envy the hobbyist that can relax in his garage and work on specialty projects.</p>]]>
      </description>
      <pubDate>Thu, 27 Nov 2008 19:51:35 GMT</pubDate>
      <guid>http://lumberjocks.com/bentlyj/blog/6532</guid>
      <author>bentlyj</author>
      <dc:creator>bentlyj</dc:creator>
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