First, needed some rebates for the screen’s frame to sit in. Don’t have a wide enough bit for the router, BUT, I do happen to have a couple planes that seem to work nicely
This one is a Traditional Chinese Edge Plane I build awhile ago. Set the fence for 1/2” and push it along until it is almost all the way down to …3/16” deep. Then go over it with an Iron plane, since it does have a depth stop
Hmmm, Noodles, anyone? Ok, rebates all look like this when done.
Makes a nice bed for the screen’s frame to sit in. Started to put a few parts back together. Since I had just finished a rebate on the one stile, I started there. Installed the bottom rail, the lock rail, and one raised panel….then fought to get the center stile in it’s spot. Once they were in. some pins and wedges to keep them there
Something like this. Found out that the pins, IF draw-bored, tend to wander of a bit, and blow out the other side. Good thing this is a PAINTED door. Some glue ( Titebond III) and some clamps. Then sand it down smooth
This takes a lot of pipe clamps to pull things tight. Then, instead of draw-bore, I just added some glue to the pins, and drove them straight through the holes. Then trimmed them flush.
This project took a LOT of room in a small shop. Stood the assembled door up at one end of the shop, the camera at the farthest end from it
This is the bottom half, as for the top half, I had to rotate the camera a bit
Next, I need to find out WHERE that tube of wood filler went to, and a can of Kilz Primer with a brush. Make a frame for the screen, and hang this thing in the doorway.
I think I’m about done with the build part, need to add a “finish” and install the door. Might just be a Project Entry?
-- A Planer? I'M the planer, this is what I use