Greene & Greene Inspired Crib #3: Lots of Mortises and Tenons

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Blog entry by Alan S posted 1097 days ago 1745 reads 0 times favorited 3 comments Add to Favorites Watch
« Part 2: Legs and Rails Cut and Shaped Part 3 of Greene & Greene Inspired Crib series Part 4: One Panel Done! »

So since I finished shaping the legs and horizontal rails, the huge task of cutting all the joinery has begun. It may not be obvious from the pictures I’ve shown so far, but the surfaces that the vertical slats mate into is sloped by about 2 degrees. That slope is just enough to make the tenons difficult to cut.

I don’t have a mortising machine, so I chopped them using my drill press and hand chisels.

Here are the vertical slats I started out with:

I cut the tenon shoulders with the table saw. On two sides, I set my miter gauge to +/- 2 degrees and referenced off my fence. For the last two sides, I set the miter gauge to 90 degrees and kept the stock from touching the fence so I didn’t destroy the angled cuts on the other sides. After I cut the shoulders, I removed the waste on my router table:

To finish up the tenons, I had to go back to my chisel and mallet and finish them by hand:

And here’s the finished product:

Only another 100 or 200 to go!


3 comments so far

View kenn's profile


785 posts in 2353 days

#1 posted 1097 days ago

You’ll get them, the first 20 are the tough ones!

-- Every cloud has a silver lining

View Brandon's profile


4138 posts in 1584 days

#2 posted 1096 days ago

Looks like it will be a great project. Kudos to you on cutting those mortises by hand. I love arts and craft / greene & greene, but I hate cutting those mortises. One of the next big purchases I’d like to make is a mortising machine.

-- "hold fast to that which is good"

View ChristopherHawkins's profile


5 posts in 340 days

#3 posted 338 days ago

Wow, you will be very fast by the end.

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