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  • · Registered
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    491 Posts
    Well, another year has rolled by. It must have been a fun year because it seems like yesterday when I congratulated you on be a LJ for 2 years. Congratulations on your 3rd anniversary at Lumber Jocks. Thanks for helping make LJ a great place to visit and happy anniversary!

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    Happy Anniversary! This coming week you will have been a Lumber Jock for 2 years. Thanks for your participation.

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    42 Posts
    Hi folks,

    I've been away some time now.
    Had my health problems sorted (more or less) then they got to work on my Lady's too. So we have been kind of commited recently. Almost out of the maze now though and raring to go.
    Hope everyone out there is good and working; like I have to start doing.

    John

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    396 Posts
    Welcome back to the best place in town…LumberJocks web site! Comeback and enjoy some woodworking fun.

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    42 Posts
    Surely so Frank… From whittling to felling a tree… to painting them, I am happy with wood. Have to confess, I have only ever watched a tree felling…
    Tossed a caber or two in my youth though! Not very far of course!

    Happy Easter.
    and Blessed Be.

    · In Loving Memory
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    1,282 Posts
    Hello Woodwayze;
    --great to see you here!
    I also have made furniture at my kitchen table, so anywhere I can form some wood is a heavenly place to my way of thinking.
    GODSPEED,
    Frank

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    42 Posts
    Thanks again for all the welcome posts.
    I am geting down to making a better profile piece, to let you all know how and where I satrted from. I also need to know how to post images on the site, so I can show the little box, I call a workshop!

    Cheers everyone and enjoy Easter.

    John

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    42 Posts
    There is a Leigh Jig going begging for bids on eBay.co.uk at the moment. Attracting little attention. And it's a new model too!

    John

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    42 Posts
    Hi Bill,

    I bought my first Leigh Jig maybe ten years ago. I was impressed by the fact that one could alter the spacing of tails and pins to begin with, which was a big plus for the hand-tooled look. I saw the video and I decided I would try the jig. I never regretted the decision.

    I admit, the next thing I bought was a second router and a spare set of Leigh guide bushes, so I didn't have to fuss about changing bits, between cutting pins and tails.

    The next fuss was changing the orientation of cutting, from the the left to the right side of the jig. This I solved by flipping the finger template, to transfer the settings to another work piece on the opposing end of the jig. Then by flipping the fingerplate again, I could set the fingers to the marks and cut on the right hand side of the jig.

    (Today I have the luxury of two Leigh Jigs, each set up accordingly, to save downtime. The second jig I bought on eBay.)

    The next challenge was finding other things the jig could do.
    1) It could definitely cut dovetail housing joints as it was designed to do this.
    2) Becuase of this, I reasoned it could also cut stub tenons, if I used a straight cutter in place of a dovetail cutter. Also it could cut wide cross-grain dadoes by the same method.

    Using a long reach straight cutter, I could also trim end-grain on boards almost up to the full width of the jig, and at 90 degrees. In this case, the bush size didn't matter, as the amount of material to be removed depends on the setting of the cross-cut bar. Add some scrap pieces at each side of the work piece, to avoid splintering out. (If you were to trim end grain first, even this might not matter, as you could plane and clean-up long edges afterwards.

    By using a shop-made register piece, made from timber, I could also cut repeated dadoes across a work piece, if I wanted to make a unit with multiple shelves, for instance. All this is done with the use of the cross-cut bar.

    I could also make dowel joints, if I set the fingers properly, in conjunction with an appropriate cutter.

    Ramon Weston, in Wiltshire, UK, devised a jig that enabled the jig to cut finger joints. Of course this has been superseded by the finger-joint template that Leigh now produces. (At a cost!). So to cut finger joints, I use Ramon's idea. I haven't heard from Ramon for a while, so I don't know if he is still active, but I can find details of the jig he devised,.

    My own ideas were published in the UK magazine 'Routing' (Now defunct). Given time I could locate them and take copies. However I do need time, as for a week or so I am in the throes of a family member moving out to her own accommodation!

    I am continually thinking of ways I can use the Leigh, for tasks other than dovetailing and I firmly believe it is a 'Woodwork Techno-centre', if approached correctly. I agree it would be hard to produce mortises, in a rounded leg, but then I can do that in a drill-press using a vee-block. Agreed? I am considering writing a book (maybe an eBook) on the basic Leigh Jig 'revisited'. Who knows? It could help others.

    I will ruminate some more and think of anything else I can add. Okay Bill?
    For now, have a good Holiday and enjoy your woodworking.

    John (UK)

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    42 Posts
    Okay Bill,
    I am going to write this up in 'Word' first, and cut and paste… be right back.
    John

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    42 Posts
    Sure Bill…
    Let me finish my evening meal here, and I will talk about the Leigh. It does a lot more than it says on the box!

    Best
    John

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    1,342 Posts
    Nice write up of the Woodrat John. It was very informative. Now maybe you can do a write up on your experience with the Leigh as well? Give you something to do while the shop is warming up!

    I looked at the Woodrat and Leigh videos, and then bought the Leigh. I will be trying it out shortly on a few projects I have going. I am anxious to see how it works.

    · Registered
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    42 Posts
    Hi Mike,

    What can I tell you about the Woodrat? It's a great tool for overhead routing. It does everything a fixed, overhead router can do.The router can move only towards and away from the operator, but it does this at differing angles. The workpieces can move laterally, so all in all, that covers the required movements for joint cutting. Because the router can be moved away and towards you at differing angles, you can cut dovetail sockets/pins. Dovetails are cut with all boards vertically in the jig. (One drawback if you are making a long carcass, that requires sockets in a six-foot workpiece. (With the Leigh, you cut the sockets with the workpiece horizontal, which at six-feet long would be a good idea!) With the Woodrat, the depth of cut depends on the cutter length, (up to a point) as it can be controlled by inserts that come with the jig.

    The Woodrat can cut virtually any joint you care to mention, including the difficult glass-case framing joint for display cabinets, such as you would see covering a model galleon.
    You need to make some wooden jigs/devices to go with the Woodrat, but they are all simple jigs.

    The only reason I never used my Woodrat was illness after I got the jig delivered. Then I realised I was unable to orangnise my shop to have a blank wall on which to mount the Woodrat. However, you can mount the jig on a bench if you wish. You really need the space either side of the jig to handle wide/long workpieces.

    To be honest though, if I was working a groove/dado along the grain of a five foot length of timber, I would use a hand-held router and fence, for convenience. You can do this operation on the Woodrat, but you have to move the timber, under the cutter. So this operation is best done on a router table or by hand-held router (in my opinion!) Final judgement? The Woodrat is a good buy, if you want a 'Do-All' jig.

    Now I realise I have all the machines in my shop to do virtually everything I want. So I never did set-up my Woodrat. The Leigh does most of what I reqire, and the few things it can't do, are the tings I rarely do. (Mortices in a round leg for instance. I would just make a 45 degree holder, and use the drill-press.)

    Does this help?
    I hope so.
    My final advice…. If you have no other well-used and practised methods of machining the joints you use regularly, then buy a Woodrat. You will also benefit from buying the biggest router you can afford and also the specially designed 'plunge-bars' to go with the jig. These bars really help with depth settings.
    Any more I can't advise, except that if you want to see it working, invest a few dollars on the DVD first. You can then decide for yourself what use the jig would be.

    Hope this helps… Happy Easter and good woodworking.

    John (UK)

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    442 Posts
    What can you tell me about the Woodrat? I've looked at it and it looks like a pretty nice tool. I'm looking for a tool that will cut dovetails and mortise and tenon joints. Most tools/fixtures only do one or the other, but the Woodrat does more.

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    42 Posts
    Thanks Folks. I just posted a longer piece about myself, but I am blessed if I can find it now! Hope you stumble across it. it will bore you to tears and force you back into the woodshop.

    John (UK)

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    469 Posts
    Glad that you are making Lumberjocks a part of your woodworking experience… Welcome…
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