Hi Everyone, this is my first time trying to do a blog. So please bear with me, I’ll do my best!
I have had a lot of request to do a blog about my rings, I do 2 kinds of rings. The Lamination style and the Bentwood style, this blog is on the Lamination style. This ring is made out of Cocobolo, Brass and has a Mother- of-Pearl inlay.
I start out with 3 thin squares of Cocobolo, about a 1.5”, I have a thin sheet of brass that I cut about the same size as the wood. I lay them out to orientate the grain of the wood in different directions, this helps the ring with strength. I then sand and scuff the brass to make it have a little more bite, I use the good old Gorilla Glue(Brown Poly Type) to glue the pieces together, I spray all pieces with water before gluing to make sure of a nice sticky bond(tough on the fingers though). I try to keep the parts all lined up the best I can, this makes for easier cutting and a nicer ring. I then clamp the ring together ( I use many little clamps the better the clamping the better the bond! Once the piece is dry (I wait 24hrs)
I then clean all the foamed out glue from the piece so I can see what I am working with, I use small saws to cut the piece down to a somewhat Stop sign shape, I do not have or use very many power tools. I have a blood disorder that I must take large amounts of blood thinners, Me and big power saws do not play well together. My favorite saw is an old hacksaw blade with tape around it for a handle, I do have a scroll saw but I rarely use it! I like the way I am kinda hands on for these rings( I really enjoy it!) My other favorite tool his my Dremel tools, I now have 4 different ones, it makes it easier than switching tips all the time. I also do not have a shop of any kind, I do almost everything on the front porch of the house, that is a lot of fun on real cold days. I have a little work bench in my bedroom and my kitchen table is always a second work space, Thank God I am not married!! Enough about that, after I have got the ring into a somewhat stop sign shape, I can begin making it take shape, I start by inserting a drill bit in the Dremel and drilling a starter hole in the piece, so I can then use a Dremel spiral cut blade to open up the piece enough to get my Dremel high speed cutter in the hole to begin getting the ring sized!
In these pics I have already started with the High speed cutter to make the ring go from Stop sign shape to a bit more round! Here’s a pic of the high speed cutter that I am referring to,! Sorry that pic is not the best, I then basically just keep at it until I have something close to a ring, I try to size the ring to a paper sizer that I printed off the net, I have a ring mandrel on order it has not got here yet! as for the shape of the ring I kinda just let the Wood/Ring speak to me. This ring will not only have the brass in it it will have the Mother- ofPearl inlay also, after I get the ring down to almost what I want. I use sanding drums of different grits to kinda almost give it that finished shape. !https://s3.amazonaws.com/lumberjocks.com/mi9rb8c.jpg!
This ring is about a size seven, I make them a little larger so that when I add the CA glue finish on them, the will be very close on size, The next step is to cut a groove around the ring to have a place to put the crushed stone/shell! I use a lot of small files and things to do this, take your time this is when it starts getting fun! you can now prepare the inlay material, in this case Mother-of Pearl I bought off Ebay I use this little pipe on pipe thing I made to crush the small squares into crushed pieces for the inlay,!https://s3.amazonaws.com/lumberjocks.com/mi9s3rr.jpg! I then proceed to dab a little super glue in the groove and place a piece of shell in the groove a do this all the way around the groove in the ring. After that has dried I go back and fill the small gaps with glue and even finer shell powder. After I have all the shell in and around the Ring, I use my Dremel tool with coarse grit sanding drum to grind the shell back down to the surface of the ring and to clean off the extra glue and shell, I would like to say use caution when doing this step, safety glasses and dust mask are a a must for this, some shell and stone as well as wood can be toxic. Super glue is not fun to breath either! After I am satisfied with the results of the inlay, I begin to do the final sanding and shaping of the ring, this is just a mater of taste. I like my rings real smooth so I go an extra mile final sanding, I then wash the ring with water and let it dry. After it is dry I sand again, wet again, sand again, this raises the grain to assure a real smooth finish!
After I am sure the ring is ready and Willing_for the final finish, I start applying several coats of CA glue, I use the kind Instant Crazy Glue Brush On, just store bought you could use whatever kind you like. I just like this kind,
I coat the ring over and over again, most of the time with about 8-10 coats of the glue. I then use a micro mesh polishing kit to get that super gloss shine and look, if I see any spots that need more attention I add more glue and sand/ buff again. I make my on buffing wax mostly just Beeswax and Carnuba wax, melted together. I add 2-3 coats of the wax and buff by hand. This is how I make my little rings(Lamination Style), I hope you all enjoy my first blog! I know it was long but I wanted to include as much as I could, I hope to be able to show you all how I do the Bentwood Method Soon! That is a whole ‘nother ball game!
I know that some of you will say man I could do that a lot easier on the lathe, or with this tool or that tool!
That is fine, this is just how I do it! I hope you all try them soon they are fun and rewarding, they take time but so does great Wine doesn’t it? Please feel free to comment and suggest(I like Reading that stuff).
or if you have questions, drop me Aline Thank you all for all your help, and God Bless.
-- Robert B. Sabina, Ohio..... http://www.etsy.com/shop/WoodenfrogWoodenProd