And so we have another version of why I refer to myself as woodbutchery.
So, I’m finishing up the bottom of a 6 panel box and I’m reminded that I need to repair the bottom portion of the attic stair. The wood has split on the bottom third of the sides, and it makes the two sections very loose.
So, looking at the ladder and saying to myself, “How hard can it be?”, I start designing on the fly.
Those of you who are trying to wave me off, flag me down, or signal to stay on base … too late.
So I measure. I re measure, then I start making cuts. Then I set up the dado blades. Then I measure the angle. But I measure it wrong. So I see this REALLY steep angle and yet I figure I’ve measured and remeasured the angle, but I DIN’T REALLY measure the angle, I just thought I had. I get through the first cut and … WOW! THAT’S THE WRONG ANGLE!
More calculations, more calculations, scratching of bald head, more calculations!. Oh! It’s THAT angle.
Re cut a piece of board, cut a scrap piece to make sure I’m at the right angle (wait! Didn’t I learn to do that a long time ago? I’ve got scrap, why not use it?), and this time both pieces come out just like they’re supposed to.
Now it’s measure measure measure measure Hey! Look! A piece of scrap! I’ll use that to measure the depth and width of the dado! dado dado dado turn off saw.
It fits fine. Depth is good. Width is good. Life is good. Let’s go ahead and cut those dados.
Measure measure measure measure set up angle good good good measure and start cutting the dados.
At this point, one of the things that those of you who HAVE buiilt ladders before will know is that you have to be careful to MIRROR the dados, not PARALLELL them. In this case, not only do I parallell them, but I parallell them on the wrong side of the wood.
measure measure measure cut measure get the dados mirrored. There’s a little difference in one of the steps so I use a little utching and get the step in place. drill screw drill screw drill drill drill screw…. and I’m ready to put the finishing screw in the last step and I notice that the red oak has split right down the middle of the squared end that is supposed to receive the hardware to join the bottom part of the ladder to the top.
8’ piece of red oak – $15. extra 4’ piece of red oak – scrap. Time spent learning the valuable lesson of not desigining on the fly and paying attention to what you’re doing – 2 hours.
There was frustration, but I look at this as a learning experience.
I’ll probably go get some white pine and try this again in a day or so. For now, a nice swim and a glass of 15 year old scotch help put things in perspective.
-- Making scrap with zen-like precision - Woodbutchery