This week I decided to rebuild my tablesaws extension wing/router table. This time I removed the factory metal wing along with my old router table extension and built a new wing using the MDF and famica from last weeks build. This new extension wing combos as a router table as well as it has a pull out support arm that allows me to support my material as i cross cut long boards or sheets goods no matter if I am using a sled or not, because the support arm is adjustable. Here is a look at some photos and the video of the build.






-- Newbie, aka Wood_Jedi, http://www.asimpledesignofocala.com

















12 comments so far
Tugboater78
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386 posts in 362 days
#1 posted 83 days ago
Sweet idea, do you foresee possible problems with wood expansion in the slides though?
-- Justin - the tugboat woodworker - https://www.facebook.com/justinb78
WoodJediNTraining
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394 posts in 863 days
#2 posted 83 days ago
Ahh good question. There may be some expansion. But I made the fit so that it was not loose or slack, but did allow for some expansion. It is 50 degrees moist and rainy here and I think the would is expanded as much as it will. If by chance it does expand to the point of making it hard to slide in and out. That arm pulls out completely from the table, all I would need to do is remove it and finely tune it to allow for easy operation when expanded or contracted… Point is, I made it to where I could address any future issues if needed.
-- Newbie, aka Wood_Jedi, http://www.asimpledesignofocala.com
Tugboater78
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386 posts in 362 days
#3 posted 83 days ago
Aye, i gotcha. May keep this idea in mind, but im thinking uhmv plastic instead of rollers. Let us know how it works out!
-- Justin - the tugboat woodworker - https://www.facebook.com/justinb78
559dustdesigns
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627 posts in 1338 days
#4 posted 83 days ago
Thanks for sharing. keep up the great woodworking
-- Aaron - central California "If you haven't got the time to do it right, when will you find the time to do it over?"
WoodJediNTraining
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394 posts in 863 days
#5 posted 83 days ago
Cool Justin! and thank you Aaron!
-- Newbie, aka Wood_Jedi, http://www.asimpledesignofocala.com
Roger
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9191 posts in 974 days
#6 posted 83 days ago
Very nifty, indeed, Laney. You definitely won’t get any sag outta that router insert.
-- Roger from KY. Work/Play/Travel Safe. Kentuk55@bellsouth.net
AJswoodshop
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1038 posts in 447 days
#7 posted 83 days ago
Very good design! I guess it’s nice to use your table saws fence for the router. Very cool!
-- If I can do it.....so can you! -AJswoodshop
Granddaddy1
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176 posts in 372 days
#8 posted 83 days ago
Good concept, good project, and another good video, Laney! I really like the slide-out roller support.
-- Ron Wilson - maker of fine firewood!
WoodJediNTraining
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394 posts in 863 days
#9 posted 83 days ago
AJ I am not using the tablesaw’s fence for the router, I have a dedicated router fence with a split fence design.. I forgot to show it in the video.. I will do a follow up about it.
Laney
-- Newbie, aka Wood_Jedi, http://www.asimpledesignofocala.com
Cajunrotor
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22 posts in 498 days
#10 posted 80 days ago
Very clever. Inspires me to adapt the concept to my old Unisaw. Thanks for sharing.
-- Earl
lumberdog
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#11 posted 79 days ago
Why didn’t you just cut down the old router plate instead of making a new one ?
-- Lumberdog.. Michigan
WoodJediNTraining
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394 posts in 863 days
#12 posted 79 days ago
Lumberdog, I made a new one because the old one when it was origionally made, I had cracked it and figured while i was making a new table , might as well make a new plate instead of cutting down the old one that ha a defect in it.
-- Newbie, aka Wood_Jedi, http://www.asimpledesignofocala.com
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