I finished up the restoration work on the #3 I have been working on. Things have been going slow due to work and family commitments. I thought I would get the blog entry done this morning before heading out to the woodworking show. I’m taking my daughter and her boyfriend. It should be a lot of fun.
I also picked up a couple of items yesterday. My mother-in-law as been wanting a workbench for a while and I found one on craigslist yesterday. I love craigslist. The photos of the plane were take on her new bench. I’ll get to be it’s caretaker until she comes up from Arizona in June to get it.

On ebay I was able to get a Stanley 5 1/4 Junior Jack Plane. From the photos it appears to be new in the box.

Now all I need are the $20 #1 and #2 to complete my set of bench planes. Good luck, right?
To finish the plane, I needed to clean the hardware. I used my lathe with a drill chuck to hold the parts. I used abrasive blocks and a 320 grit abrasive foam pad to clean up every thing except the brass parts. To clean the brass nuts, I put them in the shorter handle post and mounted them in the lathe. I used cloth and semi-chrome polish to shine them up. Here are the results.

The next issue I needed to deal with was the broken handle. The break was very clean so I used PVA. I used a woodworking clamp to hold the handle. It worked well. Below are some photos.



Next I applied schallac to the jappaning and to the blued components (metal that holds frog adjustmet screw and back of chip breaker) and reassembled. I still need to sharpen and tune the plane. I’ll get you all a few photos to show how it cuts. This is how the plane turned out.
Before

After



Next in line is a #4. Here is a preview…

-- We must guard our enthusiasm as we would our life - James Krenov






















16 comments so far
Jeff
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997 posts in 994 days
posted 952 days ago
Awesome work, Wanye. It makes we want to comb ebay again for some that are in need of rehabbing. Good luck with the #4 and congrats on the 5 1/4!
-- Jeff, St. Paul, MN
Wooder
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163 posts in 1086 days
posted 952 days ago
Wayne, ya done good! A great restore for sure.
-- Jimmy
WayneC
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6081 posts in 997 days
posted 948 days ago
Thanks. Still waiting on the 5 1/4. The seller does not take paypal and I had to send a check via snailmail.
-- We must guard our enthusiasm as we would our life - James Krenov
David
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1982 posts in 1039 days
posted 940 days ago
Wayne -
Revisting this post. Beautiful job! I appreciate the detailed report on the 5 1/4.
I am wondering if that bench will have trouble leaving your shop?! I am jealous . . .
Good luck on the $20 #1 and #2 to complete your set of bench planes!
-- http://foldingrule.blogspot.com
WayneC
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6081 posts in 997 days
posted 940 days ago
LOL. I’m not holding my breath. But thanks.
The cheapest #2 I have seen in a while has been $170 and perhaps $700 for a #1. I have seen #1s in good shape sell for over $1500 on ebay. You never know….
-- We must guard our enthusiasm as we would our life - James Krenov
Chipper
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22 posts in 790 days
posted 772 days ago
Wayne,
Really nice. A little attention goes long way.
After the glue repair on the handle, what else did you do to it? It looks perfect…
-- Steve (Plano, TX)
Paul
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607 posts in 992 days
posted 772 days ago
Your only chance for a #1 or #2 for $20 is at a yard sale nowadays.
Been looking for almost 30 years and haven’t stumbled onto that yard sale yet.
And then, I know some of you will think I’m crazy, I struggle with giving someone $20 for something they obviously don’t know is pretty valuable.
-- Paul, Texas
WayneC
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6081 posts in 997 days
posted 772 days ago
Thanks Chipper. I used shellac on the handles and the jappaning. I also rub Renaissance Wax on the planes.
I would be real surprised to run across a #1 or #2 these days. I keep hoping to find one in an antique store or a flea market. I broke down and went the Lie-Nielson route.
Yes, it does provide an ethical issue.
-- We must guard our enthusiasm as we would our life - James Krenov
Dorje
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1767 posts in 897 days
posted 772 days ago
Beautiful work once again! I want bigger pictures! Maybe next time?
-- Dorje (pronounced "door-jay"), Seattle, WA
Chipper
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22 posts in 790 days
posted 769 days ago
Wayne,
I was working on my #4 from ebay that arrived late last week. A comment and a couple of quesitons:
1) I used citric acid in the concentration you suggested. It took a couple of hours before I saw a difference. A lot of hand work with the scouring pad. It worked, just too longer than your efforts. I obtained by acid from a home brewer outfit, so I would guess it would have the same level of acidity.
2) Do you scuff up the tote and front handle before applying the shellac? I want to get to the same polished appearance that you achieved.
3) Do you put the sole in the acid bath? I didn’t but thought about it.
4) I am using Boshield T-9, which happens to have a wax component. Happen to know of any greater benefit using Renaissance Wax?
5) Someone (maybe you) wrote of a base set of planes. What Stanley’s make a the “base set”? I’m trying for the working set that was suggested elsewhere (60 1/2, #4, #5, #7, #92), but I am curious about what makes a base set.
6) Electrolysis – the citric acid removes material, while electrolysis can put on material. I have some pitting on the sole of my Dunlop that would require a lot more metal to come off the sole in order to fix. Could electrolysis be used to fix this (paint/wax the areas not needing material)? How long might it take to actually make a difference? Is the electrolysis actually just being used to boil the rust off (moving metal the wrong way)?
-- Steve (Plano, TX)
WayneC
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6081 posts in 997 days
posted 769 days ago
Thanks Dorje, if I get time I will adjust the photo size.
Steve
1) I used the scouring pad every 20 minutes to a half hour while it was soaking. I think you just need to experiment with the level you use.
2) I used steel wool and denatured alcohol to clean it up.
3) You can if needed. I did not use Acid on this particiular plane.
4) I have not tried T-9. I like the wax and do all parts.
5) In this blog I was putting together a full set of Stanley bench planes. Everything from 1-8 plus the 1/2 and 1/4 sizes. For a base set I would recommend a Low angle and standard angle block plane, Smooting Plane, Jack Plane, and a Jointer Plane. Add a shoulder plane if your doing Mortice and Tennon work.
6) I belive you may be contrasting electroplating with electrolysis. I belive electrolysis just removes rust without removing any iron. I would lap the sole to remove the pitting. And if the key areas of the bottom are flat (toe, heel and around the mouth), I would not worry about the pitting.
-- We must guard our enthusiasm as we would our life - James Krenov
Chipper
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22 posts in 790 days
posted 768 days ago
Thanks! Wayne. This helps!
-- Steve (Plano, TX)
WayneC
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6081 posts in 997 days
posted 768 days ago
Your most welcome.
-- We must guard our enthusiasm as we would our life - James Krenov
HokieMojo
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1142 posts in 628 days
posted 432 days ago
Just wanted to say thanks for this blog. I ordered a couple planes on ebay yesterday and I plan to use your blog as a reference guide to clean them up. I know you posted this a while ago, but your work to do this is still helping me out almost 2 yrs later. Thanks again.
Grumpy
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14951 posts in 751 days
posted 432 days ago
WAYNE, GOOD RESTORATION. I THINK THE BROKEN HANDLE IS A COMMON PROBLEM. MINE ALSO. FIXED ONCE BEFORE BUT GONE AGAIN.
-- Grumpy - "Always look on the bright side of life"- Monty Python
gusthehonky
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131 posts in 642 days
posted 432 days ago
Great restore.
If you or anyone is serious I have a pair of 2C, high/low knob, looking to part w/ one. PM if interested.
-- Ciao, gth.