I wanted a low bookcase, so I looked on LJ’s projects list for ideas. Dr. Sawdust had made one that I liked, so I started the same one. After visiting the lumberyard (ouch!) it’s time to break down the plywood. Betsy had asked about this a while back so here are some pictures of how I do it.
I use a base made of 2×4’s with lap joints:
Then I lay down the sheet and set up the EZ Guide from Eurikeazone:
With the guide there is no worries about the cut being straight or the edges getting chipped. In fact, the cuts are much, much better than the factory edges.
Another step used for the first time is the “blue tape” method of marking.
In the past I, I mean a friend of mine, sometimes would rotate sheet stock 90 degrees, cut, and have nice big peices of scrap. This time, no issues.
So, in short order, the carcase is dryfit and ready for glue:
Those big ol’ stains are from the bargin clamps I got (see review section for Stanley F-style bar clamps)






















3 comments so far
newTim
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249 posts in 502 days
posted 231 days ago
Sorry, didn’t notice the stains. The pictures got in the way. :)
-- tim hill www.newcalshop.com
MsDebbieP
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14159 posts in 1056 days
posted 217 days ago
this is great. Thanks for the step/step pictures!
-- ~ Debbie, Canada (http://www.execulink.com/~yohan)
Beginningwoodworker
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4173 posts in 568 days
posted 20 days ago
Going to be a great project!
-- CJIII Future cabinetmaker