Today I cut the splines fairly flush with a flush cut saw after taping all around them with blue painters tape. Measured and drilled holes to install SOSS barrel hinges, and rough sanded everything to 120 grit.
The first photo is of a maple box in progress. I found a 6’ piece of what appears to be 8/4 maple crown molding and decided it would make a neat box/shallow chest. It will have a spalted maple & walnut laminated top.
After flush cutting and sanding box bodies. I didn’t like the spacing of the splines in the foreground so I redid the jig on to adjust the spacing.
Laminated box tops
Work in progress
-- Larry "Work like a Captain but Play like a Pirate!"





















5 comments so far
a1Jim
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87032 posts in 1744 days
#1 posted 1067 days ago
Great looking boxes ,super woods and good build.
-- W James Brokenbourgh Custom furniture maker http://artisticwoodstudio.com/
Will Stokes
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254 posts in 1521 days
#2 posted 1067 days ago
I’ve been interested in trying this keyed splines approach recently myself. Thanks for the pics, it encourages me to get to work once my other projects are completed. :-)
Toolz
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886 posts in 1909 days
#3 posted 1067 days ago
Thanks guys. It has been a fun process and I have learned a lot. The main thing I learned is that I need to build an accurate shooting board with a “bird house” feature so I can sneak up on the wide miters with a plane. I used scrap/crappy 1/4” ply for the bottoms. I have some nice tan pigskin leather I plan use to line the inside of the bottoms.
-- Larry "Work like a Captain but Play like a Pirate!"
Gary
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3533 posts in 1600 days
#4 posted 1067 days ago
Those are really interesting. Hope you post the finished product
-- Gary, DeKalb Texas only 4 miles from the mill
stuk4x4
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115 posts in 1234 days
#5 posted 1067 days ago
These are turning out really well. I really like the lids as well. The first box you made out of the trim will be a great conversation piece I am sure. I like how it turned out especially. I am looking forward to the end product.
Walt
-- All the tools in the world wont make you a good mechanic or craftsman... however it helps!
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