Well, I’ll take Labor Day. I know that doesn’t make me unique, but I was able to get some much needed shop time in. Work started on the treadle lathe. I’ll warn you ahead of time: the work is certainly going to be sporadic, since I have a couple of other projects I’m working already. But that’s okay with me.
I started with taking a couple of 2×4’s and cutting half dovetails in them. They were left over from the platform I built so that I could build my assembly table. Now that I have the table, the jointed 2×4’s can become lathe ways, a more noble purpose, perhaps. This is a couple of the half-dovetails sawn with my crispy IT saws, not purtied up:

I then put a considerable amount of energy into the flywheel. It all started at Lowes… I didn’t have the stock on hand. Brought it home, threw it across the jointer, and glued it up. A couple of hours later I found a center, drove a finish nail through it, and started routing using a shop-made router circle cutting jig. It went pretty well until the finish nail pulled through. Disaster. I then had an oblong wheel, and I don’t even care for the elliptical machines at the gym! A 4d common nail, a new hole in the router jig, and viola! It has been healed, slightly smaller in diameter but round nonetheless.


It will be a few days before I can enter the sanctuary again, so I’ll post more when I get more. Thanks for following this!
-- There's no tool like an old tool...





















10 comments so far
ChicoWoodnut
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884 posts in 567 days
posted 304 days ago
Sweet. Are you going to put any weight on the perimeter?
-- Scott - Chico California http://chicowoodnut.home.comcast.net
Christopher
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422 posts in 671 days
posted 304 days ago
This is going to be cool. I have always wanted to build a treadle lathe. I look forward to seeing the finished project!
Texasgaloot
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467 posts in 452 days
posted 304 days ago
Hey Chico:
I had originally conceived a rim around this wheel made of dimensional lumber. I’m beginning to mull over the possibility of using plywood or MDF. MDF would be heavier and would certainly aid in dimensional stability. That’s as far as I’ve gotten. What do you think?
-- There's no tool like an old tool...
Dan Lyke
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520 posts in 876 days
posted 304 days ago
When I saw “flywheel”, my first thought was that you should put a pipe down the middle of that, put a ring of Masonite around it, and pour a concrete flywheel. If you wanted to stay with the easily millable, then, yeah, MDF seems like its cheaper and heavier, but a concrete disk would get your mass cheaply and in the shape you wanted.
-- Dan Lyke, Petaluma California, http://www.flutterby.net/User:DanLyke
Texasgaloot
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467 posts in 452 days
posted 304 days ago
Hey Dan:
That’s actually a really good point. There are plans out there in the ether for just such an animal, and I considered them carefully. With what I’m doing, I’m trying to strike a balance with reasonalbe portability, ease of building, economical bearings, and retained energy (which will never be as good as what you propose.) I’ve even given consideration to hollowing out sections of what I’ve done and pouring lead, similar to what is done with the centerboards of larger sailboats. The other thing is that I would like to use this thing while I’m still young enough to operate it—I’ll procrastinate it long enough that it won’t get done if I continue to cogitate. The top three design considerations here were cheap, cheap, and cheap, and dimensional lumber is, whereas I have no idea about the metal reinforcing required on a concrete wheel. Those were my thoughts on heading this direction. Thanks for the input!!
-- There's no tool like an old tool...
Kaytrim
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49 posts in 327 days
posted 304 days ago
If you are thinking of using lead make your channels using your router and circle jig. This will maintain balance on the wheel. Drill a starter hole on opposite sides of your circle again to maintain balance and use a straight bit for the initial channel. Then followup with a dovetail or other such bit so the inside of the channel is wider at the bottom. This will lock in the melted lead when you pour it into the channel.
-- Computer programmer by day, fine woodworker by night. Custom made joysticks for Console Systems and Personal Computers.
Dan Lyke
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520 posts in 876 days
posted 302 days ago
I should note that I haven’t actually made a concrete flywheel, but I had a pottery wheel for a while that had a home-made concrete flywheel, and it was great. And I’ve used concrete in circular forms for similar things, most recently I put a pipe in the middle of a plastic bucket with a few short lengths of rebar to make an umbrella stand. Heavy as all get-out, but we can roll it to where we need it.
-- Dan Lyke, Petaluma California, http://www.flutterby.net/User:DanLyke
Lee A. Jesberger
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3495 posts in 731 days
posted 300 days ago
Hi Tex;
You didn’t make any mention of Proud Mary, what’s the deal?
Looks like a good start to the project.
The lead in a dovetailed channel sounds like a good idea.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
ShannonRogers
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363 posts in 539 days
posted 298 days ago
I am really enjoying this build. I can’t wait to see it in action. Remind me again where you got the design ideas. This seems like one of those old tools lost in esoterica and would be hard to come up with any detailed specs to build it. Of course I haven’t researched it so I might be surprised. How did you get started on it.
-- Check out my blog and podcast "The Renaissance Woodworker" at www.rogersfinewoodworking.com/blog
Texasgaloot
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467 posts in 452 days
posted 298 days ago
Hey Lee:
I have to admit I was singing “Proud Mary” in my head while I wrote the title. The CCR version, not someone else’s cover, either. I try to be a purist whenever I can…
Hey Shannon:
The final design is really a synthesis of several I’ve plagiarized. It started with St. Roy’s, and that is the inspiration, but I’ve bumped across a number on the web and even one or two in the area (there’s one in a gun shop in San Antonio!) If it works really well I’ll take credit for it.
-- There's no tool like an old tool...