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Hand Tools #1: My Stanley - Bailey No. 4 restoration

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Blog entry by Jerry posted 11-23-2013 06:07 PM 1660 reads 0 times favorited 6 comments Add to Favorites Watch
no previous part Part 1 of Hand Tools series Part 2: My Stanley - Bailey No. 8 »

My very first woodworking hand tool was this Stanley – Bailey No. 4. I bought it from Craigslist for $10.00.

It’s about 50 years old, I bought it from the 45 year old son of the man who had passed on and left it to him. He was not a woodworker.

I subsequently bought all 6 of his Henry Disston saws for $30.00 which I will showcase in a future blog entry.

The first picture shows the condition of the plane when I bought it. The subsequent pics show the restored plane from a few different angles.

The 7th and 8th pics show the most recent upgrade, a Rob Cosman – IBC blade and chipbreaker set. I had to file the mouth out to accommodate these.

The last pic shows the results after fine tuning the entire plane, including flattening the sole on a granite reference slab, filing and flattening all the internals ( frog mating surfaces, etc. ) and sharpening with graduated 3M optical lapping papers starting at 8,000 grit and finishing with 50,000 grit. The shaving is .0005.

Just goes to show you don’t have to spend $450.00 on plane to get good results.

-- There are good ships and there are wood ships, the ships that sail the sea, but the best ships are friendships and may they always be. http://geraldlhunsucker.com/



6 comments so far

View stefang's profile

stefang

15512 posts in 2797 days


#1 posted 11-23-2013 07:16 PM

Excellent restoration! You really got lucky with the handsaws too.

-- Mike, an American living in Norway.

View ShaneA's profile

ShaneA

6472 posts in 2062 days


#2 posted 11-23-2013 07:29 PM

Looks great, is the tote new?

View Jerry's profile

Jerry

1768 posts in 1111 days


#3 posted 11-23-2013 08:10 PM

Thanks Stefang. I did get lucky with the saws. Wait until you see them!!

-- There are good ships and there are wood ships, the ships that sail the sea, but the best ships are friendships and may they always be. http://geraldlhunsucker.com/

View Jerry's profile

Jerry

1768 posts in 1111 days


#4 posted 11-23-2013 08:16 PM

Shane, all parts are original, I sandblasted everything including the wood parts. I should point out that the reason the tote looks so different from the original picture is that the sandblasting process pitted the surface, so I used wood filler to smooth things back out before applying the finish, that’s why it looks so tiger stripey.

-- There are good ships and there are wood ships, the ships that sail the sea, but the best ships are friendships and may they always be. http://geraldlhunsucker.com/

View Woodbridge's profile

Woodbridge

3460 posts in 1881 days


#5 posted 11-23-2013 09:30 PM

You’ve really done a great job at bringing new life to that old plane.

-- Peter, Woodbridge, Ontario

View Jerry's profile

Jerry

1768 posts in 1111 days


#6 posted 11-23-2013 10:01 PM

Thanks Woodbridge. I know our Canadian neighbors to be amazing woodworkers, so the compliment has gravitas for me.

-- There are good ships and there are wood ships, the ships that sail the sea, but the best ships are friendships and may they always be. http://geraldlhunsucker.com/

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